Heating device, heating system, heat storage device and heat storage system

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Solution Overview

Problem

Existing heat storage devices for gas streams have inefficiencies in heating and heat transfer, leading to suboptimal performance in storing and releasing thermal energy.

Innovation Solution

A heating device comprising multiple heating plate strips connected via a conductive spacer structure, forming a bundle with a large surface area for heat transfer, and a heat storage system with a heating assembly that includes a mounting element and a thermally insulated heating channel to manage gas flow and temperature effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conventional heating device is used to heat the gas stream, then the gas stream can be heated, but the heat performance is insufficient and the efficiency does not fulfill highest requirements

Engineering Contradiction:
Improveheat performanceVSAvoidheating efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The heating device is segmented into multiple heating plate strips arranged in series, each strip contributing to the overall heating function. This segmentation allows for increased total heating surface area while maintaining manageable individual component sizes, thereby improving heat performance and efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating plates are arranged in a multi-dimensional configuration with multiple strips stacked or positioned in series, transforming a single-plane heating surface into a multi-plane three-dimensional structure. This increases the total heat transfer surface area exposed to the gas stream, enhancing heat performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If the heating surface area is increased to improve heat transfer, then the heat performance increases, but the flow resistance increases and flow speeds decrease

Engineering Contradiction:
Improveheat performanceVSAvoidgas stream flow speed
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The heating surface is segmented into multiple separate heating plate strips rather than one large continuous surface. This segmentation creates multiple parallel flow paths for the gas stream, allowing heat transfer area to increase while flow resistance is distributed across multiple channels, maintaining flow speeds

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating plates are arranged in a three-dimensional configuration where multiple strips are positioned in series or parallel, creating a multi-layer structure. This spatial arrangement increases total heat transfer surface area while the gaps between strips provide flow channels that prevent excessive flow resistance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If the heating surface area is increased to improve heat transfer, then the heat performance increases, but the material temperatures become excessively high

Engineering Contradiction:
Improveheat performanceVSAvoidmaterial temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The heating function is distributed across multiple heating plate strips rather than concentrated in a single element. This distribution of heating duty across multiple surfaces allows the same total heat output with lower temperature differential across each individual plate, reducing peak material temperatures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating surface is extended into three-dimensional space with multiple strips arranged in series or parallel configurations. This multi-dimensional arrangement increases total heat transfer area, allowing the heating task to be accomplished with lower temperature gradients, thus reducing material temperatures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high heat performance with low material temperatures and efficient thermal energy storage and release, enabling effective use in heat storage systems for power plants and industrial processes.

Implementation Method 1

The heating plate strips of the heating plate bundle provide a large surface for transferring heat between the heating device and the gas stream

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

The heating device comprises two electric connection elements for being connected to a power source and at least one heating plate unit having an inlet side and an outlet side, which comprises a plurality of heating plate strips

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20230194124A1Heating device, heating system, heat storage device and heat storage system
Publication Date: 2023.06.22 KRAFTANLAGEN ENERGIES & SERVICES SE
  • US20230194124A1 patent drawing
  • US20230194124A1 patent drawing
  • US20230194124A1 patent drawing

AI summary

A heating device for heating a gas stream is proposed, the heating device comprising two electric connection elements (43, 44) for being connected to a power source and at least one heating plate unit (39A, 39B, 39C, 39D, 39E) having an inlet side and an outlet side, which comprises a plurality of heating plate strips (45, 46) which are in the gas stream and each have a first end area and a second end area, adjacent heating plate strips (45, 46) being connected to each other in the first end areas and the second end areas each via a conductive spacer structure (47).