Heating Roller Support Using Small Diameter Rollers

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Solution Overview

Problem

The existing fixing devices in image forming apparatuses are bulky and expensive due to the need for large-diameter bearings with high-temperature resistance to support the heating roller, which is costly and limits the compactness of the device.

Innovation Solution

A fixing device is designed with a heating roller supported by smaller diameter support rollers that apply tension to a fixing belt, allowing for a compact configuration and reduced costs by eliminating the need for large-diameter bearings and heat insulating bushes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a large-diameter bearing with high-temperature resistance is used to support the heating roller, then the heating roller can be reliably supported at high temperature, but the fixing device becomes bulky and expensive

Engineering Contradiction:
Improveheat resistance of bearingVSAvoidsize of fixing device
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts the heat insulating bush from the traditional bearing structure and places it directly on the core. This eliminates the need for a large-diameter bearing while maintaining thermal insulation. The support roller directly contacts the core without requiring a large bearing housing, thus reducing the overall device size while preserving heat resistance functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the support function into two separate components: the support roller for mechanical support and the heat insulating bush for thermal insulation. This segmentation allows each component to be optimized independently - the support roller can be smaller since it doesn't need to provide both mechanical and thermal functions, reducing the overall device volume.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a large-diameter bearing with high-temperature resistance is used to support the heating roller, then the heating roller can be reliably supported at high temperature, but the fixing device becomes expensive

Engineering Contradiction:
Improveheat resistance of bearingVSAvoidcost of fixing device
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the expensive large-diameter bearing component and replaces it with a simpler support roller structure. By extracting the bearing from the design and using direct contact support with heat insulating bushes, the manufacturing cost is significantly reduced while maintaining the necessary heat resistance functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses simpler, less expensive support rollers instead of costly high-temperature bearings. The support rollers can be made from standard materials rather than specialized heat-resistant materials, reducing the overall cost of the fixing device while still providing adequate support functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If the outer diameter of the core is increased to accommodate the heater, then the heater can be properly installed, but the fixing device becomes larger

Engineering Contradiction:
Improveinstallation of heaterVSAvoidsize of fixing device
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent nests the heater inside the core, with the heat insulating bush nested around the core. This nested arrangement allows the heater to be properly installed within the core structure without requiring the core to have a large outer diameter. The support rollers are positioned to contact the core at strategic points, maintaining compact dimensions while enabling heater installation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a more compact and cost-effective fixing device that efficiently supports the heating roller while maintaining the necessary temperature resistance and tension for image fixation, reducing the overall size and expense of the image forming apparatus.

Implementation Method 1

a heating roller (51A) arranged to internally contact the fixing belt (52) to carry the fixing belt (52), and configured to heat the fixing belt (52)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a plurality of support rollers (58) configured to abut against a portion of the heating roller (51A) that does not contact the fixing belt (52) at an end in a longitudinal direction of the heating roller (51A) to support the heating roller (51A)

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3671354B1Fixing device and image forming apparatus
Publication Date: 2021.11.17 TOSHIBA TEC KK
  • EP3671354B1 patent drawingFigure 1
  • EP3671354B1 patent drawingFigure 2
  • EP3671354B1 patent drawingFigure 3

AI summary

In accordance with an embodiment, a fixing device (50A) comprises a fixing belt (52) configured to heat a toner image on a sheet to which the toner image is attached to fix the toner image to the sheet using heat; a heating roller (51A), arranged to internally contact the fixing belt to carry the fixing belt, configured to heat the fixing belt; and a plurality of support rollers (58) each configured to abut against a portion that does not abut against the fixing belt at an end in a longitudinal direction of the heating roller to support the heating roller, and have an outer diameter smaller than that of the portion that does not abut against the fixing belt.