Heating system for bathing unit

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Solution Overview

Problem

Bathing unit systems, such as spas and hot tubs, face high energy consumption for maintaining water temperature, especially in cold climates, as existing solar heating systems become inoperable due to freezing issues, leading to inefficiencies and increased costs.

Innovation Solution

A control system that utilizes a combination of traditional and solar power sources, with an energy storage member to store solar energy for heating, and a controller that selects the power source based on water temperature and energy availability, allowing for efficient heating module operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If solar heating systems are used to heat water in bathing units, then energy costs are reduced, but the system becomes inoperable in cold climates due to freezing issues

Engineering Contradiction:
Improveenergy costVSAvoidsystem operability
Core Design Contradiction:
Use of energy by stationary objectVSReliability

Solution Approach 1:

The system dynamically switches between solar heating mode and conventional electric heating mode based on environmental conditions. When temperatures are favorable, solar heating is used; when freezing conditions occur or solar energy is insufficient, the system automatically transitions to electric heating, ensuring continuous reliable operation while maximizing solar energy utilization

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heating system is divided into two independent heating modules: a solar heating module and an electric heating module. Each module can operate independently or in combination, allowing the system to select the appropriate heating source based on conditions, thereby maintaining reliability while reducing energy costs through solar power

Inventive Principle:
Principle #1Segmentation

2Reliability

If traditional electric heating is used to maintain water temperature, then the system operates reliably in cold climates, but energy consumption and costs increase significantly

Engineering Contradiction:
Improvesystem operabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The control system dynamically adjusts the heating source selection based on real-time conditions including ambient temperature, solar irradiance, and water temperature requirements. The system prioritizes solar heating when conditions permit, automatically supplementing with electric heating only when necessary, thereby maintaining reliable operation while minimizing overall energy consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary heating using solar energy during the day when solar irradiance is available, storing thermal energy in the water mass. This preliminary solar heating reduces the subsequent electric heating requirements, lowering overall energy consumption while ensuring the water reaches and maintains the desired temperature

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces energy costs and maintains water temperature efficiently, even in cold climates, by leveraging solar power when available and traditional power when necessary, thereby minimizing energy consumption and operational expenses.

Implementation Method 1

power generated from solar energy

Methodology Applied
Scientific EffectSolar energy: Solar Energy

Implementation Method 2

The power source includes an energy storage member adapted for establishing an electrical connection with a solar panel for storing energy collected from the solar panel

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 3

heating module of the bathing unit system in order to maintain the temperature of the water

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10398624B2Heating system for bathing unit
Publication Date: 2019.09.03 GECKO ALLIANCE GROUP
  • US10398624B2 patent drawing
  • US10398624B2 patent drawing
  • US10398624B2 patent drawing

AI summary

A control system suitable for use with a bathing unit system having a water receptacle is provided. The control system comprises first and second heating modules and a controller configured for activating a specific one of the first and second heating module at least in part based on whether the bathing unit is in use.