Method and system for balancing a heating system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing heating systems face inaccuracies in balancing due to variations in hydraulic resistance over time, caused by wear or modifications, leading to inefficiencies and suboptimal performance.

Innovation Solution

A method involving measurements of flow rates and pressure differences across hydraulic lines, followed by the establishment of a hydraulic model to adjust balancing valves, ensuring precise flow settings and accommodating changes in system parameters, implemented using a handheld communication device app.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional balancing methods are used, then the system can be balanced initially, but the balancing accuracy deteriorates over time due to wear and modifications

Engineering Contradiction:
Improvebalancing accuracyVSAvoidsystem parameter stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies dynamics by transitioning from static balancing assumptions to dynamic adaptation. The system continuously updates the hydraulic model with new measurements, allowing the balancing parameters to change over time as the system wears or is modified. This enables the balancing accuracy to be maintained despite changes in system conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by measuring actual flow rates and pressure differences, comparing them with the hydraulic model predictions, and using this information to update the model and rebalance the system. This closed-loop approach ensures that balancing accuracy is restored after any system changes or wear occurs.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If hydraulic resistance variations are not accounted for, then the balancing setup remains simple, but the energy efficiency deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidbalancing method complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by continuously updating the hydraulic model with current system parameters through measurements. By tracking changes in hydraulic resistance and pump characteristics over time, the system adapts the balancing parameters to maintain optimal energy efficiency despite system variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies preliminary action by establishing a hydraulic model before actual operation, which serves as a baseline for comparisons. This preliminary model allows the system to predict optimal balancing settings and detect deviations caused by wear or modifications, enabling proactive energy efficiency maintenance.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If static balancing assumptions are used, then the balancing process is straightforward, but the adaptability to system changes deteriorates

Engineering Contradiction:
Improveadaptation to system changesVSAvoidbalancing process simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies dynamics by replacing static balancing assumptions with a dynamic measurement and update process. The system continuously adapts to changes in hydraulic resistance and pump characteristics by performing new measurements and updating the hydraulic model, thereby maintaining adaptability while managing operational complexity through systematic procedures.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11365891B2Method and system for balancing a heating system
Publication Date: 2022.06.21 GRUNDFOS HLDG
  • US11365891B2 patent drawing
  • US11365891B2 patent drawing
  • US11365891B2 patent drawing

AI summary

A method of balancing a heating system with a flow system, including a supply flow line (60) and a return flow line (70), a heat source (55) and a pump (10) hydraulic lines (L1-Ln), some having a heating element (H1-Hn) with a balancing valve (V1-Vn). The method includes: carrying out one or more measurements by opening one hydraulic line only and determining a flow rate through the pump and a pressure difference across the pump, establishing a hydraulic model based on the determined flow rate and pressure difference from at least two measurements from step, and at least one additional measurement for at least two hydraulic lines, specifying a desired flow rate for each of the hydraulic lines, and adjusting one or more of the dedicated balancing valves in order to meet the desired flow rate for each of the hydraulic lines by using the hydraulic model.