Heating Value Estimation for Marine Fuel via Density and Temperature

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Solution Overview

Problem

Current methods for estimating the heating value of residual fuels, such as medium fuel oil (MFO) and heavy fuel oil (HFO), require laboratory analysis, making online monitoring of fuel quality and engine efficiency impossible, expensive, and time-consuming.

Innovation Solution

An apparatus and method that measure fuel temperature and density in real-time, using a fuel flow measurement assembly and control entity to derive a temperature-adjusted fuel density, enabling the calculation of heating value for online estimation of fuel quality, engine efficiency, and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If laboratory analysis is used to determine fuel heating value, then measurement precision is improved, but loss of time and loss of cost increase

Engineering Contradiction:
Improveheating value measurement precisionVSAvoidtime for fuel quality analysis
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the traditional laboratory mechanical/chemical analysis system with an online measurement system that uses temperature and density sensors combined with computational algorithms to estimate heating value in real-time, eliminating the need for time-consuming laboratory procedures

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameters from direct chemical composition analysis to physical parameters (temperature and density) that can be measured continuously online, and uses computational methods to transform these physical measurements into heating value estimates

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If laboratory analysis is used to determine fuel heating value, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveheating value measurement precisionVSAvoidcomplexity of fuel quality monitoring system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex laboratory analysis equipment with simpler online sensors and computational algorithms, reducing system complexity while maintaining measurement capability through algorithmic processing of temperature and density data

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a virtual model of fuel properties through computational algorithms that replicate laboratory analysis results using readily available temperature and density measurements, eliminating the need for expensive physical laboratory equipment

Inventive Principle:
Principle #26Copying

3Measurement precision

If laboratory analysis is used to determine fuel heating value, then measurement precision is improved, but productivity decreases

Engineering Contradiction:
Improveheating value measurement precisionVSAvoidfuel quality monitoring efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent enables continuous real-time monitoring of fuel quality through online temperature and density measurements, allowing uninterrupted productivity while maintaining measurement precision through continuous algorithmic processing rather than periodic laboratory analysis

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent replaces the discontinuous laboratory analysis process with a continuous online measurement and computation system that operates throughout engine operation, significantly improving productivity while maintaining measurement accuracy through real-time data processing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11885276B2Heating value estimation
Publication Date: 2024.01.30 WARTSILA FINLAND OY
  • US11885276B2 patent drawing
  • US11885276B2 patent drawing

AI summary

Exemplary embodiments include a method for analysis of fuel supplied to a combustion engine during operation of the engine. The method can include obtaining respective indications of a temperature of the fuel supplied to the engine and a density of the fuel supplied to the engine; deriving a temperature-adjusted fuel density based on the indicated density of fuel in dependence of relationship between the indicated temperature of the fuel and a predefined reference temperature; and deriving, based at least on the temperature-adjusted fuel density, a heating value that is descriptive of the amount of heat released during combustion of a predefined amount of the fuel.