Multi-Room Heating Valve Control for Lower Energy and Boiler Wear

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Solution Overview

Problem

Existing central heating systems face challenges in efficiently heating multiple rooms with varying temperature demands while minimizing energy consumption and reducing wear on the heat source.

Innovation Solution

A heating system utilizing on/off valves controlled by a control means that opens each valve for a fraction of a predetermined time period, determined by heat demand sensors, and operates in modes such as pulse width modulation, where valves can be opened simultaneously, consecutively, or divided into fractions based on the type of heat source, optimizing flow and reducing on/off activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If control valves are actuated independently based on individual room heat demand, then each room can be heated to its desired temperature, but the heat source experiences frequent on/off activity leading to increased wear and energy consumption

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent combines the control of multiple control valves under a single control means that coordinates their operation. Instead of independent control, the system merges the control functions and schedules valve openings in a coordinated manner (simultaneously or consecutively), reducing the heat source's on/off frequency while maintaining each room's temperature requirements through pooled heat demand management

Inventive Principle:
Principle #5Merging (Combining)

2Loss of energy

If the heat source operates with high temperature for short periods, then energy efficiency is improved for boilers and burners, but uniform temperature distribution is reduced

Engineering Contradiction:
Improveenergy efficiencyVSAvoidtemperature uniformity
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent implements periodic action by controlling valves to open simultaneously or consecutively for specific time periods, allowing the heat source to operate in high-temperature short-duration cycles that improve efficiency while the periodic nature and heat exchanger thermal mass maintain sufficient temperature uniformity

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adapts the control strategy based on heat source type, selecting between simultaneous and consecutive valve opening modes, and adjusting the time periods to optimize the balance between energy efficiency and temperature uniformity for different operational conditions

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If the heat source operates with uniform low temperature over time, then efficiency is improved for heat pumps, but energy efficiency is reduced for boilers and burners

Engineering Contradiction:
Improveenergy efficiencyVSAvoidheating output
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system dynamically adapts the control strategy based on heat source type, selecting between simultaneous and consecutive valve opening modes, and adjusting the time periods to optimize the balance between energy efficiency and temperature uniformity for different operational conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables energy savings, reduced pollution, and improved efficiency by adapting to the heat source type, ensuring uniform temperature distribution and minimizing energy consumption and wear.

Implementation Method 1

a heat exchanger in each room, said heat exchanger being connected to said heat source

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

flow of heating fluid through said heat exchanger

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

controlled by a control valve controlling a flow of heating fluid through said heat exchanger

Methodology Applied
Scientific EffectFluid flow control: Valve

Data Source

PatentEP2646756B1Heating system and method for heating a plurality of rooms
Publication Date: 2016.05.11 DANFOSS AS
  • EP2646756B1 patent drawingFigure 1~4
  • EP2646756B1 patent drawingFigure 5~6

AI summary

A heating system for heating a plurality of rooms is provided, comprising: a heat source (5), at least one heat exchanger (6-8) in each room (2-4), said heat exchanger (6-8) being connected to said heat source (5) and being controlled by a control valve (9-11) controlling a flow of heating fluid through said heat exchanger, a heat demand sensor (16-18) for each room (2-4), and a control means (12) controlling said control valves (9-11) depending on the heat demand detected by said heat demand sensors (16-18). The rooms should be heated in an energy saving manner. To this end the control means (12) controls each control valve (9-11) depending on the flow through at least one other control valve (9-11).