Heating water

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Solution Overview

Problem

Low temperature heat sources, such as ground source or air source heat pumps, take a long time to heat water to a usable temperature, and existing systems do not efficiently provide hot water on demand, leading to inefficiencies in energy use and user convenience.

Innovation Solution

A system incorporating a tank, a heat pump, a heat exchanger, a variable speed pump, and a three-port valve that dynamically controls the flow path based on demand, allowing for immediate heating of a portion of the water or gradual heating of the entire tank, optimizing the use of available heat and accommodating different usage scenarios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a low temperature heat source is used to heat water, then environmental friendliness is improved, but heating time increases significantly

Engineering Contradiction:
Improveenvironmental impactVSAvoidheating time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The tank is divided into two distinct zones: an upper zone for rapid heating and a lower zone for gradual heating. The three-port valve directs heated water selectively to either the top or bottom of the tank, enabling independent control of heating zones. This segmentation allows the system to provide both quick hot water (from the upper zone) and energy-efficient bulk heating (in the lower zone), resolving the contradiction between speed and efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs a variable speed pump and a three-port valve that can dynamically switch flow paths based on real-time hot water demand. When immediate hot water is needed, the valve directs heated water to the tank top for rapid availability. When demand is low, it directs water to the tank bottom for gradual, energy-efficient heating. This dynamic adaptability allows the system to optimize between speed and energy consumption based on actual usage conditions.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the entire tank is heated gradually for energy efficiency, then energy consumption is reduced, but immediate hot water availability is compromised

Engineering Contradiction:
Improveenergy consumptionVSAvoidimmediate hot water availability
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The tank is divided into two distinct zones: an upper zone for rapid heating and a lower zone for gradual heating. The three-port valve directs heated water selectively to either the top or bottom of the tank, enabling independent control of heating zones. This segmentation allows the system to provide both quick hot water (from the upper zone) and energy-efficient bulk heating (in the lower zone), resolving the contradiction between speed and efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system pre-heats a portion of water in the upper tank zone and maintains it in thermal stratification, so that when hot water is demanded, immediately available hot water is already positioned at the top. This preliminary action ensures rapid hot water delivery without requiring the entire tank to be heated, thus maintaining energy efficiency while ensuring immediate availability.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a simple heating system is used, then device complexity is reduced, but control flexibility and adaptability to different demands are limited

Engineering Contradiction:
Improvesystem complexityVSAvoidcontrol flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

A three-port valve is introduced as an intermediary component that provides flow path switching between the heat exchanger and different tank zones (top or bottom). This relatively simple mechanical component enables complex heating patterns and adaptability to different demand scenarios without requiring sophisticated electronic control systems, thus achieving high versatility with minimal added complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heating system is designed to perform multiple functions through a single integrated architecture: it can provide rapid hot water for immediate use, gradual heating for energy efficiency, partial tank heating, and full tank heating. The variable speed pump and three-port valve combination enables the system to adapt to various hot water demand patterns (high demand, low demand, immediate demand, planned demand) without requiring separate specialized systems for each scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently provides hot water on demand while maintaining a high Coefficient of Performance (COP), allowing for robust control and versatile use of heat sources, reducing energy consumption and improving user convenience.

Implementation Method 1

a heat exchanger arranged to transfer heat from the heat pump to water of the tank

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a variable speed pump for pumping water from the tank to the heat exchanger and back to the tank

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 3

a three port valve arranged to provide a flow path from the heat exchanger either to the top of the tank or the bottom of the tank depending on a flow rate

Methodology Applied
Scientific EffectFluid flow control: Valve

Data Source

PatentUS20240393012A1Heating water
Publication Date: 2024.11.28 MIXERGY LTD
  • US20240393012A1 patent drawing
  • US20240393012A1 patent drawing
  • US20240393012A1 patent drawing

AI summary

Systems, kits of parts and methods for heating water are provided. A tank is provided for holding water and a heat pump provides heat to water of the tank via a heat exchanger. A variable speed pump pumps water from the tank to the heat exchanger and back to the tank and a three port valve is arranged to provide a flow path from the heat exchanger either to the top of the tank or to the bottom of the tank depending on a flow rate. A controller controls the variable speed pump depending on a hot water demand.