Heating Well Expansion Pillar for Coalbed Permeability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for enhancing hydrocarbon production from coalbeds are limited by the low permeability of deep coalbeds, which restricts commercial production rates, and depressurization techniques often lead to reduced permeability and high energy costs for compressing low-pressure gas.

Innovation Solution

The method involves using a heating well to apply heat to the subsurface formation near the coalbed, creating an expansion pillar that reduces overburden stress, thereby increasing permeability and allowing for enhanced hydrocarbon production through the formation of fractures and directional drilling of production wells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If depressurization is used to produce CBM from coalbeds, then gas production is achieved, but permeability decreases due to cleat collapse

Engineering Contradiction:
Improvegas productionVSAvoidpermeability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by injecting gas at high pressure before production to prevent cleat collapse. The injection pressure is maintained above the minimum fracturing pressure to keep cleats open, counteracting the natural tendency of cleats to collapse during depressurization. This preventive measure ensures permeability is maintained throughout the production process.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent implements dynamics by continuously adjusting injection and production pressures to maintain cleat openness. The system dynamically balances injection pressure (to keep cleats open) with production pressure (to enable gas flow), adapting operating conditions to prevent permeability loss while maximizing production.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If depressurization is used to produce CBM, then gas can be extracted, but low-pressure gas requires significant compression energy

Engineering Contradiction:
Improvegas extractionVSAvoidcompression energy
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent applies preliminary action by injecting gas at high pressure into the coalbed before production begins. This pre-pressurization maintains cleat openness and creates a pressure gradient that enables gas flow at higher pressures, reducing the need for subsequent compression and lowering energy requirements for gas transportation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If cavitation is used to improve permeability, then some CBM production is achieved, but only a small fraction is economically recoverable

Engineering Contradiction:
ImprovepermeabilityVSAvoideconomically recoverable gas
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces the mechanical cavitation process with a pressure maintenance system using continuous gas injection. Instead of using rapid pressure cycling to create cavities, the system uses sustained high-pressure injection to keep cleats open, providing more consistent and effective permeability enhancement for economic gas recovery.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the pressure parameter from cyclic (cavitation) to sustained high pressure (injection above minimum fracturing pressure). This parameter change maintains cleat openness continuously rather than temporarily, significantly improving the fraction of economically recoverable gas compared to cavitation methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases hydrocarbon recovery by expanding cleat systems in coalbeds, improving gas flow and reducing energy costs associated with compressing low-pressure gas for transportation.

Implementation Method 1

heating the subsurface formation via the heating source to form an expansion pillar

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

Fractures may be created in the subsurface formation in proximity to the reservoir via the expansion pillar

Methodology Applied
Scientific EffectThermal stress fracture: Thermal Expansion

Data Source

PatentUS8967260B2System and method for enhancing the production of hydrocarbons
Publication Date: 2015.03.03 EXXONMOBIL UPSTREAM RESEARCH COMPANY(US)
  • US8967260B2 patent drawing
  • US8967260B2 patent drawing
  • US8967260B2 patent drawing

AI summary

A method for enhancing hydrocarbon recovery from a reservoir using a heating well to reduce overburden stress over portions of the reservoir and the heating well is located in a subsurface formation proximate to the reservoir. The method may include heating the subsurface formation via the heating well above the reservoir, below the reservoir, or both, to form an expansion pillar and producing a hydrocarbon from the reservoir.