Heatsink Interface Structure for Precise PCB GPU Alignment

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Solution Overview

Problem

In information handling systems, there is a challenge in properly aligning and installing heatsinks to ensure efficient heat dissipation, particularly distinguishing between upstream and downstream heatsinks to optimize airflow and heat dissipation paths.

Innovation Solution

The introduction of a heatsink interface component with specific side structures and post/recess configurations that align upstream heatsinks on a printed circuit board assembly, preventing interference with downstream components and ensuring proper installation around upstream GPUs for effective heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If heatsinks are installed without a dedicated interface component, then installation process is simpler, but alignment precision and positioning accuracy deteriorate

Engineering Contradiction:
Improveheatsink alignment precisionVSAvoidinstallation component structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

A heatsink interface component is introduced as an intermediary element between the heatsink and the downstream heatsink. This interface component includes alignment features such as posts and recesses that precisely position the upstream heatsink, ensuring accurate thermal contact with the GPU while preventing interference with downstream components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thermal management system is segmented into distinct components: the upstream heatsink, the heatsink interface component, and the downstream heatsink. This segmentation allows each component to be optimized independently, with the interface component specifically designed to provide precise alignment and positioning functionality.

Inventive Principle:
Principle #1Segmentation

2Productivity

If upstream heatsink design does not consider airflow direction, then design process is simpler, but heat dissipation efficiency deteriorates

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidheatsink configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The upstream heatsink is designed with specific local characteristics optimized for incoming airflow, including fin density, height, and orientation that maximize heat absorption from the GPU. The interface component also has localized features such as posts and recesses that specifically address alignment requirements without affecting overall system complexity.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If heatsink interface component includes alignment features, then installation accuracy improves, but manufacturing complexity increases

Engineering Contradiction:
Improveheatsink positioning accuracyVSAvoidinterface component fabrication
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The heatsink interface component employs asymmetric alignment features including posts extending from certain sides and corresponding recesses on opposite sides. This asymmetric design provides precise positioning in critical directions while maintaining manufacturing simplicity through standard fabrication processes.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11844195B2Heatsink installation
Publication Date: 2023.12.12 DELL PROD LP
  • US11844195B2 patent drawing
  • US11844195B2 patent drawing
  • US11844195B2 patent drawing

AI summary

An information handling system includes a heatsink interface component, a printed circuit board assembly, and an upstream heatsink. The heatsink interface component aligns the upstream heatsink on the printed circuit board assembly. The heatsink interface component includes first, second, third, and fourth sides. The heatsink interface component also includes multiple posts. Each of a first set of the posts is located on a top surface of the second side, and each of a second set of the posts is located on a top surface of the fourth side. The heatsink interface component also includes recesses located within the second and fourth sides. Each of a first set of the recesses extends from a bottom surface to the top surface of the second side, and each of a second set of the recesses extends from a bottom surface to the top surface of the fourth side.