Heavily-Doped Semiconductor Oxidation Prevention

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Solution Overview

Problem

In integrated circuit fabrication, heavily-doped semiconductor materials are prone to oxidation when exposed, which reduces dopant concentration and impedes out-diffusion into lightly-doped materials, forming barriers that hinder the diffusion process.

Innovation Solution

A protective material, such as germanium or silicon, is formed over the heavily-doped semiconductor material to prevent oxidation, allowing dopant out-diffusion through the protective layer into the lightly-doped material, or the protective material is modified to germanium oxide, enabling effective dopant passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heavily-doped semiconductor material is exposed to oxidative conditions, then oxidation occurs reducing dopant concentration, but this forms a barrier that impedes out-diffusion of dopant

Engineering Contradiction:
Improvedopant concentrationVSAvoidout-diffusion process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

A protective material is formed over the heavily-doped semiconductor material before out-diffusion occurs. This preliminary protective layer prevents oxidation of the heavily-doped material while still allowing dopant to out-diffuse through it, thereby maintaining dopant concentration and enabling the out-diffusion process to proceed effectively.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protective material acts as an intermediary layer between the heavily-doped semiconductor material and the oxidizing environment. It mediates by blocking oxygen from reaching the heavily-doped material while permitting dopant atoms to pass through via out-diffusion, thus resolving the contradiction between preventing oxidation and enabling dopant transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If protective material is formed over heavily-doped region, then oxidation is prevented, but dopant must diffuse through the protective layer

Engineering Contradiction:
Improveoxidation preventionVSAvoiddiffusion path
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective material is configured to allow dopant out-diffusion while maintaining its protective function. The material may have properties that enable selective permeation, allowing small dopant atoms to pass through while blocking larger oxygen molecules, thus preventing oxidation without completely blocking the diffusion path for dopant.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The protective material's properties are optimized to balance protection and permeability. By controlling parameters such as thickness, composition, and structural characteristics, the protective layer is designed to be sufficiently thin and permeable to allow dopant out-diffusion while maintaining effective oxidation prevention.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method prevents dopant loss and barrier formation, ensuring reliable and efficient out-diffusion of dopants from heavily-doped to lightly-doped semiconductor materials, maintaining desired dopant concentrations and facilitating the formation of integrated circuits like vertical NAND memory arrays.

Implementation Method 1

A protective material, such as germanium or silicon, is formed over the heavily-doped semiconductor material to prevent oxidation

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Implementation Method 2

dopant out-diffusion through the protective layer into the lightly-doped material

Methodology Applied
Scientific EffectOut-diffusion: Diffusion

Implementation Method 3

the protective material may initially comprise germanium, which is subsequently oxidized to form germanium oxide; and out-diffused dopant may pass through the germanium oxide

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11658033B2Methods of forming assemblies having heavily doped regions
Publication Date: 2023.05.23 MICRON TECHNOLOGY INC
  • US11658033B2 patent drawing
  • US11658033B2 patent drawing
  • US11658033B2 patent drawing

AI summary

Some embodiments include an integrated assembly having a first semiconductor structure containing heavily-doped silicon, a germanium-containing interface material over the first semiconductor structure, and a second semiconductor structure over the germanium-containing interface material. The second semiconductor structure has a heavily-doped lower region adjacent the germanium-containing interface material and has a lightly-doped upper region above the heavily-doped lower region. The lightly-doped upper region and heavily-doped lower region are majority doped to a same dopant type, and join to one another along a boundary region. Some embodiments include an integrated assembly having germanium oxide between a first silicon-containing structure and a second silicon-containing structure. Some embodiments include methods of forming assemblies.