Integral Height-of-Cut Linkage for Lawn Striping

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Solution Overview

Problem

Existing lawn mowers lack an effective mechanism to achieve a striped turf appearance through controlled grass bending, which is desirable for aesthetic enhancement in professional and residential landscaping.

Innovation Solution

A height-of-cut system with integral grass striping roller, utilizing bellcranks and a connecting rod to adjust the elevation of mower wheels and cutting blade relative to the ground, ensuring the connecting rod remains below the cutting plane to bend grass blades during operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a separate striping roller is added to achieve grass bending, then the striping function is improved, but the device complexity increases

Engineering Contradiction:
Improvestriping functionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the striping roller function with the existing height-of-cut (HOC) system by integrating the striping roller onto the HOC bellcrank assembly. The striping roller is mounted on the bellcrank such that it moves with the HOC adjustment mechanism, eliminating the need for a separate striping device and reducing overall system complexity while maintaining both cutting height adjustment and grass striping capabilities

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If the connecting rod is positioned to bend grass effectively, then the striping effect is improved, but it may interfere with the cutting blade operation

Engineering Contradiction:
Improvestriping effectVSAvoidcutting operation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent positions the striping roller at a specific location on the bellcrank where it contacts only the uncut grass standing between the cutting blade and the ground. The roller is strategically placed to bend grass in the area between the blade path and the ground surface, ensuring effective striping while maintaining clear separation from the cutting blade's operational zone, thus preventing interference with cutting operations

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the HOC system adjusts wheel height to change cutting elevation, then the cutting height control is improved, but the mechanism complexity increases

Engineering Contradiction:
Improvecutting height controlVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent designs the HOC bellcrank system to serve dual functions: adjusting the cutting blade elevation relative to the ground and simultaneously driving the striping roller to bend grass. By making the striping roller integral to the bellcrank assembly, the system achieves multi-functionality where a single mechanism performs both height adjustment and striping operations, reducing the need for additional independent mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250344635A1Lawn mower height-of-cut system with integral striping roller
Publication Date: 2025.11.13 THE TORO COMPANY
  • US20250344635A1 patent drawing
  • US20250344635A1 patent drawing
  • US20250344635A1 patent drawing

AI summary

A power lawn mower having a height-of-cut (HOC) system adapted to adjust a height of a cutting blade of the mower relative to a ground surface upon which the mower operates by adjusting the vertical position of two wheels of the mower relative to a chassis of the mower. The HOC system may include a transverse connecting rod that allows movement of a single HOC control to simultaneously change the vertical position of both wheels throughout an HOC range. A lowermost portion of the connecting rod may remain at an elevation below a cutting plane of the cutting blade (and/or below lower surfaces of the chassis) regardless of the position of the cutting blade within the HOC range to provide a grass striping effect.