Height-Elastic Lateral Frame for Ground-Following Harvester Headers

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Solution Overview

Problem

Harvesting machines face challenges in cutting and picking up crops close to the ground due to rigid frames and cutting mechanisms that struggle to adjust to uneven ground conditions, leading to crop loss and potential damage from ground contact.

Innovation Solution

A cutting mechanism with a frame part connected to an intake channel, featuring a motor-driven adjustment drive, a rocker lever, and a length-adjustable energy store, allowing for flexible adjustment of cutting angles and evasive movements to adapt to ground contours.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rigid frame with fixed cutter bar is used, then structural simplicity and manufacturing ease are improved, but adaptability to uneven ground conditions and ability to cut close to ground deteriorate

Engineering Contradiction:
Improvestructural simplicityVSAvoidadaptability to ground conditions
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by replacing the rigid, fixed cutter bar with a dynamic system featuring a swinging arm that can pivot about a horizontal axis. The cutter bar is mounted on this swinging arm, allowing it to dynamically adjust its position and angle in response to uneven ground conditions. This dynamic configuration enables the cutting mechanism to adapt to varying terrain while maintaining structural simplicity, directly resolving the contradiction between ease of manufacture and adaptability to ground conditions.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If ground copying controls are used to guide cutting mechanism close to ground, then cutting precision is improved, but response speed to ground changes deteriorates

Engineering Contradiction:
Improvecutting precisionVSAvoidresponse speed
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent implements the self-service principle by designing a passive ground-following mechanism where the swinging arm and cutter bar automatically respond to ground contours through mechanical pivoting. The system uses the ground reaction forces themselves to drive the adjustment, eliminating the need for active sensors, controllers, or power sources. This self-service approach enables both high cutting precision and rapid response to ground changes, as the mechanical system responds instantaneously to terrain variations without electronic delays.

Inventive Principle:
Principle #25Self-service

3Reliability

If cutting mechanism is adjusted too high to prevent ground contact, then reliability and damage prevention are improved, but crop loss increases

Engineering Contradiction:
Improvedamage preventionVSAvoidcrop loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The dynamic swinging arm mechanism allows the cutter bar to maintain optimal cutting height close to the ground while automatically responding to potential ground contact threats. When the swinging arm detects approaching ground or obstacles through its natural pivoting motion, it passively elevates the cutter bar, preventing damage without requiring excessive height adjustment. This dynamic balance enables reliable operation with minimal crop loss, resolving the contradiction between damage prevention and harvesting efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and flexible cutting angle adjustment, reducing crop loss and damage by allowing the cutter bar to follow ground contours closely while minimizing wear and maintaining a consistent cutting angle, even in uneven terrain.

Implementation Method 1

a length-adjustable energy store (32) engaging rotatably at its second side (92)

Methodology Applied
Scientific EffectElastic energy storage: Spring

Data Source

PatentUS12622355B2Harvester machine having at least one height elastic lateral frame
Publication Date: 2026.05.12 CARL GERINGHOFF GMBH & CO KG
  • US12622355B2 patent drawing
  • US12622355B2 patent drawing
  • US12622355B2 patent drawing

AI summary

A harvesting machine (2) is disclosed that includes an intake channel (10) that is connected to a height control (70), wherein the height control (70) lifts or lowers the intake channel (10), an attachment frame (8) that is connected to the intake channel (10), at least one lateral frame (78) pivotably connected to the attachment frame (8), at least one ground support (80) attached to each lateral frame (78), and at least one trailing arm (82) that is pivotably connected to the respective at least one lateral frame (78), and the at least one trailing arm (82) is fastened to the at least one ground support (80) There is evaluation electronics (36) that compares a force sensor signal (52) with a nominal value (60) and issues an adjusting command (44).