Helical Diffuser for Laser Thermal Ablation

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Solution Overview

Problem

Current laser thermal ablation devices face limitations in achieving large volumes of tissue ablation due to carbonization and dehydration near the fiber tip, which hinders light and heat diffusion, reducing treatment effectiveness and increasing the risk of irreversible cell damage.

Innovation Solution

A device with a helically shaped diffuser made of diffusing material, positioned within a tubular structure that houses an optical fiber, enhances light distribution and coolant flow, allowing for more uniform irradiation and increased ablation volumes by reducing the negative effects of spacers on coolant circulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high power laser is delivered to increase ablation volume, then more thermal energy is available for treatment, but carbonization and dehydration occur near the fiber tip, creating a barrier that hinders further energy delivery

Engineering Contradiction:
Improvelaser powerVSAvoidcarbonization layer
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The device segments the laser beam path by introducing a helical diffuser that divides the concentrated beam into multiple scattered paths. This segmentation prevents energy concentration at any single point, eliminating carbonization while distributing thermal energy throughout the tumor volume. The helical structure creates multiple reflection points that segment the energy delivery pattern.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from one-dimensional linear energy delivery (along the fiber axis) to three-dimensional volumetric energy distribution. The helical diffuser with its curved geometry scatters light in multiple directions, creating a spherical ablation zone that treats the entire tumor volume simultaneously rather than requiring sequential linear ablation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of stationary object

If multiple optical fibers are used to increase ablation volume, then larger tissue volumes can be treated, but device complexity and procedural difficulty increase

Engineering Contradiction:
Improveablation volumeVSAvoidnumber of fibers
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The invention merges multiple energy delivery pathways into a single integrated device. Instead of using separate fibers that would require individual positioning, the helical diffuser combines multiple light paths within one catheter structure, simplifying the procedure to a single insertion while achieving the same volumetric ablation effect.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single catheter device performs multiple functions: it delivers laser energy, cools the tissue, and creates the diffusing pattern. The integrated design eliminates the need for separate positioning devices and multiple fiber insertions, making the procedure more universal and easier to perform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If spacers are added to maintain coaxial alignment, then alignment is improved, but coolant circulation is hindered

Engineering Contradiction:
Improvecoaxial alignmentVSAvoidcoolant flow
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The invention replaces straight cylindrical spacers with curved helical elements. This curvature allows the spacers to maintain coaxial alignment while creating gaps and channels that facilitate coolant circulation. The helical shape follows the flow path rather than blocking it, solving both alignment and cooling requirements simultaneously.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The design prioritizes hydraulic flow by incorporating coolant channels and gaps into the spacer structure itself. The spacers are designed with fluid dynamics in mind, creating turbulence-enhancing features that improve coolant circulation while maintaining structural alignment, rather than treating cooling as a separate concern.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves coolant flow and light distribution, enabling larger ablation volumes with more uniform tissue treatment and reduced risk of tissue damage, while maintaining coaxial alignment of the tubular structures to optimize energy delivery.

Implementation Method 1

a diffuser which is optically coupled to a distal end of the optical fiber... made of a material diffusing to the electromagnetic radiation conveyed by the light guide

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

the diffuser... has a curved shape... in a helical shape

Methodology Applied
Scientific EffectHelical flow pattern: Helix

Implementation Method 3

A first coolant circulation gap is formed between the outer tubular structure and the inner tubular structure

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

an electromagnetic radiation, typically a laser radiation, is carried into the cancerous mass

Methodology Applied
Scientific EffectLaser radiation: Laser

Implementation Method 5

an optical fiber is guided... through which a fiber is inserted into the area to be treated

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 6

A coolant circulates in the catheter to remove heat and avoid tissue carbonization phenomena

Methodology Applied
Scientific EffectHeat removal: Cooling

Implementation Method 7

a coolant circulation gap... to remove heat from the treatment area

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 8

thermal ablation treatments... to destroy the cancer cells

Methodology Applied
Scientific EffectThermal ablation: Ablation

Implementation Method 9

laser thermal ablation systems... an electromagnetic radiation, typically a laser radiation, is carried into the cancerous mass

Methodology Applied
Scientific EffectLaser heating: Laser

Data Source

PatentUS11135011B2Device for laser thermal ablation with a helically shaped diffuser and equipment comprising said device
Publication Date: 2021.10.05 ELESTA SRL
  • US11135011B2 patent drawing
  • US11135011B2 patent drawing
  • US11135011B2 patent drawing

AI summary

The device comprises an outer tubular structure (21) having a closed terminal end, and an inner tubular structure (23) positioned in the outer tubular structure (21) and having a side wall with a terminal end and defining an inner volume. A first gap for circulation of a coolant is formed between the outer tubular structure and the inner tubular structure. A light guide (27) is housed in the inner volume of the inner tubular structure (23). The light guide comprises an optical fiber (28) and a diffuser (30) optically coupled to a distal end of the optical fiber. The diffuser is at least partially made of a material diffusing to the electromagnetic radiation conveyed by the light guide, and has a curved shape.