Helical Farming Apparatus for Continuous Crop Production

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Solution Overview

Problem

Current farming methods face challenges in maximizing crop production on limited land while minimizing resource wastage, especially in areas with restricted natural and economic resources, and seasonal constraints.

Innovation Solution

A large-scale helical farming apparatus that uses a helical design for continuous crop production, where planting material travels vertically downward, supported by inner and outer material transport assemblies, allowing for soil, seeds, and fertilizer deposition at the top and harvesting at the bottom, with a compost system for recycling soil, and integrated systems for irrigation, lighting, and temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional farming methods are used on limited land, then resource utilization is simple and operation is easy, but crop production per unit area is low and resource wastage occurs

Engineering Contradiction:
Improvecrop production per unit areaVSAvoidfarming system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from traditional two-dimensional horizontal farming to a three-dimensional vertical farming system. Multiple levels of planting racks are stacked vertically, allowing crops to grow on multiple floors within the same footprint. This dimensional change dramatically increases crop production per unit area while maintaining manageable operational complexity through modular design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The farming system employs nested structures where planting racks, support columns, and irrigation components are integrated into a compact hierarchical arrangement. Each level of the vertical structure supports the levels above it, creating an efficient use of space and resources that increases productivity without proportionally increasing system complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If seasonal farming is practiced, then operation is simple and follows natural cycles, but crop production is restricted by seasonal constraints

Engineering Contradiction:
Improveyear-round crop productionVSAvoidenergy consumption for environmental control
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The vertical farming system enables continuous crop production throughout the year by providing controlled environmental conditions on each level. Multiple planting cycles can occur simultaneously at different stages of growth, eliminating seasonal interruptions and ensuring continuous harvests, though this requires sustained energy input for climate control.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system adjusts environmental parameters such as temperature, humidity, and light exposure for each level to optimize crop growth conditions year-round. By dynamically changing these parameters based on crop needs rather than seasonal constraints, the system maintains productivity throughout all seasons despite increased energy requirements.

Inventive Principle:
Principle #35Parameter changes

3Loss of substance

If resources are not recycled, then system operation is simple, but resource wastage increases and sustainability decreases

Engineering Contradiction:
Improveresource wastageVSAvoidresource recycling system complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The system implements resource recovery mechanisms where water, nutrients, and organic matter from harvested crops are collected and processed for reuse. Compost from harvested plants is broken down and redistributed to new plantings, creating a closed-loop system that minimizes resource wastage while requiring additional processing infrastructure.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The recycling system serves multiple functions: it processes organic waste into compost, recovers and filters water for irrigation, and manages nutrient distribution across multiple levels. This multi-functional approach consolidates what could be separate complex systems into an integrated resource management network.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If pesticides and GMOs are used, then crop protection is effective and yield is high, but environmental impact increases and sustainability decreases

Engineering Contradiction:
Improvecrop yield protectionVSAvoidenvironmental impact
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The controlled vertical farming environment enables crops to protect themselves through careful selection of resistant varieties and optimized growth conditions. The isolated, monitored setting allows for natural pest resistance to develop without chemical interventions, reducing environmental impact while maintaining productivity through preventive rather than curative approaches.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10201122B2Large-scale helical farming apparatus
Publication Date: 2019.02.12 HIGGINS KEVIN W
  • US10201122B2 patent drawing
  • US10201122B2 patent drawing
  • US10201122B2 patent drawing

AI summary

Embodiments of the present invention relate to systems and methods of providing a large-scale farming apparatus that utilizes a helical design for continuous crop production and cultivation. The invention generally embodies a planting material suspended between two material transport assemblies, configured to move down a helical path. In some embodiments, a depositor may deposit soil, seeds, fertilizer, etc. onto the planting material at the top of the helical path. In some embodiments, a harvester may harvest the crops at the bottom of the helical path and discard the soil into a compost housing. The material transport assemblies may travel back to the top of the helical path, creating a continuous path upon which the planting material may travel. A compost transport system may receive the compost from the compost housing, transport the compost upwards to the depositor, and deliver the compost, as fertile soil, back to the depositor.