Single-Use Injector with Helical Guide Groove for Needle Concealment

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Solution Overview

Problem

Existing injection devices are often expensive and require medical training for proper use, making them inaccessible to untrained individuals, especially in developing areas, and can be intimidating due to visible needles.

Innovation Solution

A low-cost, single-use injection device with a safety shield and housing that hides the needle before and after use, featuring a guide groove for guiding the housing movement and a medicament container with a biasing member for easy medicament expulsion, allowing intuitive self-injection or injection of others without visible needles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing injection devices are used, then reliable medicament delivery is achieved, but the devices are expensive and require medical training for proper use

Engineering Contradiction:
Improveease of useVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The injection device is divided into separate functional components: a safety shield assembly, a housing, a medicament container, and an injector member. This segmentation allows each component to perform its specific function independently, simplifying the overall operation for untrained users while maintaining reliable medicament delivery

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device incorporates automatic safety features where the safety shield automatically engages to cover the needle after injection, and the biasing member automatically returns the housing to its initial position. These self-service mechanisms eliminate the need for complex manual operations, making the device easy to use for untrained individuals

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If existing injection devices are used, then medicament can be delivered, but the needle is visible and intimidating to patients

Engineering Contradiction:
Improveneedle intimidationVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The safety shield is pre-positioned to cover the needle before injection, and the device is designed so that the needle only becomes exposed during the actual injection moment. This preliminary shielding action reduces patient intimidation and anxiety while maintaining the functional integrity of the device

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The needle is extracted from the visible housing structure and positioned within the safety shield assembly, separating the sharp, intimidating element from the user interface. This extraction allows the housing to be designed with user-friendly features while the needle remains concealed until needed

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If a safety shield is added to hide the needle, then patient intimidation is reduced, but device complexity increases

Engineering Contradiction:
Improveneedle visibilityVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The safety shield assembly is merged with the housing structure through the guide groove mechanism, where the shield tab engages with the groove to provide both shielding function and movement guidance. This merging eliminates the need for separate complex guiding mechanisms, reducing overall device complexity while maintaining needle concealment

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guide groove serves multiple functions: it guides the movement of the safety shield, engages with the shield tab to prevent rotation, and provides a structural connection between the housing and safety shield assembly. This multi-functionality reduces the number of separate components needed, simplifying the device while achieving needle concealment

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device is user-friendly, allowing untrained individuals to administer injections safely and efficiently, reducing manufacturing and transportation costs while minimizing needle intimidation, and ensuring the needle is shielded before and after use.

Implementation Method 1

a biasing member biasing the medicament container away from the safety shield

Methodology Applied
Scientific EffectElastic potential energy: Spring

Data Source

PatentEP2942072B1Single-use injector of low cost
Publication Date: 2018.11.28 BECTON DICKINSON & CO
  • EP2942072B1 patent drawingFigure 1~2
  • EP2942072B1 patent drawingFigure 3~4
  • EP2942072B1 patent drawingFigure 5~6

AI summary

An injection device (100, 200), including a safety shield (104, 204) and a housing (108, 208). The safety shield (104, 204) has a first end and a surface disposed at a second end thereof for contacting a patient's skin, and a shield tab (164, 240) extending therefrom. The housing (108, 208) is slidably disposed with respect to the safety shield (104, 204) and includes a guide groove (172, 252) for engaging the shield tab (164, 240) to guide movement of the housing (108, 208) relative to the safety shield (104, 204). The guide groove (172, 252) has first (184, 256) and second (188, 260) axial portions and a substantially helical portion (192, 264) connecting the first and second axial portions (184, 188, 256, 260). The device (100, 200) also includes a medicament container (120, 220) connected with the housing (108, 208) and having a needle (124, 224) affixed thereto in communication with a medicament disposed within the medicament container (120, 220). The medicament container (120, 220) is displaceable relative to the safety shield (104, 204) from an initial position to an injection position, to a withdrawn position. The device (100, 200) additionally includes a biasing member (128, 228) biasing the medicament container (120, 220) away from the safety shield (104, 204) and an injector member (112, 212) slidably disposed relative to the medicament container (120, 220), for expelling the medicament from the medicament container (120, 220).