Helical Lubricating Shuttle for Low-Friction Tubular Surfaces

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Solution Overview

Problem

Medicament delivery devices face challenges with frictional forces between moving components, which can hinder proper functioning and require excessive force, leading to increased device size, weight, and cost.

Innovation Solution

A device with a shaft portion and a brush portion having helical radial projections is used to lubricate the interior surface of a medicament delivery device, reducing friction and allowing for the use of less forceful biasing members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If scraping surfaces is used to reduce friction, then sliding surface smoothness is improved, but manufacturing complexity and time increase

Engineering Contradiction:
Improvefrictional forceVSAvoidmanufacturing process
Core Design Contradiction:
ForceVSEase of manufacture

Solution Approach 1:

The patent changes the physical-chemical parameters of the sliding surface by applying lubricant compositions that modify surface properties. The lubricant alters the coefficient of friction through chemical adsorption and film formation, achieving friction reduction without mechanical surface modification. This resolves the contradiction by providing an easier manufacturing alternative to scraping while effectively reducing frictional forces.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The lubricant composition acts as an intermediary substance between moving surfaces. It forms a protective film that mediates the interaction between surfaces, reducing direct contact and friction. This intermediary approach achieves friction reduction without requiring complex surface preparation processes like scraping, thereby resolving the manufacturing complexity issue.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If stronger biasing members are used to overcome friction, then component movement reliability is improved, but device weight and size increase

Engineering Contradiction:
Improvecomponent movement reliabilityVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

By changing the friction parameters through lubricant application, the force required from biasing members is reduced. This allows for lighter biasing members to achieve the same reliable component movement, resolving the contradiction between reliability and weight. The lubricant modifies the interaction parameters between surfaces, enabling reduced force requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The lubricant is applied in advance to surfaces before components begin moving relative to each other. This preliminary lubrication action ensures that when components move, friction is already reduced, allowing lighter biasing members to suffice. The preliminary application of lubricant prevents the need for heavier biasing members, resolving the weight-reliability contradiction.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If helical radial projections are used for lubricant transfer, then lubricant deposition homogeneity is improved, but device complexity increases

Engineering Contradiction:
Improvelubricant deposition uniformityVSAvoidbrush portion structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The helical radial projections utilize curved, spiral geometry to distribute lubricant uniformly across surfaces. The helical shape creates multiple contact points and distribution paths that naturally promote homogeneous lubricant deposition. This curved geometry approach achieves uniform lubrication without requiring complex multi-component delivery systems, resolving the contradiction between deposition uniformity and device complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The brush portion is segmented into multiple radial projections arranged in a helical pattern. Each projection independently contributes to lubricant transfer, and their distributed arrangement ensures uniform coverage across the surface. This segmentation into multiple simple elements achieves homogeneous deposition without the complexity of a monolithic complex delivery mechanism.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lubrication device effectively reduces friction, allowing components to move more easily, and enables the use of smaller, lighter, and less costly medicament injection devices while maintaining consistent lubrication performance throughout the device's life.

Implementation Method 1

a lubricant agent which is configured to be transferred from the at least one contact zone to a surface during use

Methodology Applied
Scientific EffectLubrication: Lubrication

Implementation Method 2

By lubricating the surface, moving components of the medicament injection device experience reduced friction forces

Methodology Applied
Scientific EffectFriction reduction: Friction

Implementation Method 3

the radial projection is more rigid and so able to provide more force against the tubular element for a medicament delivery device to encourage transfer of lubricant agent to the surface

Methodology Applied
Scientific EffectMechanical force application: Mechanical Force

Data Source

PatentUS20250035261A1A Lubricating Shuttle
Publication Date: 2025.01.30 SANOFI WINTHROP INDUSTRIE
  • US20250035261A1 patent drawing
  • US20250035261A1 patent drawing
  • US20250035261A1 patent drawing

AI summary

A device for lubricating a surface of a tubular element includes a shaft portion having a longitudinal axis, and a brush portion located on the shaft portion. The brush portion comprises at least one radial projection having a helical form. The protrusion comprises at least one contact zone for contacting a surface. An outer diameter of the helical form formed by the at least one contact zone is tapered at both longitudinal ends of the brush portion such that the outer diameter of the helical form is reduced at the longitudinal ends of the brush portion. The brush portion is formed from a brush portion material and a lubricant agent which is transferred from the at least one contact zone to a surface during use.