Helical Microchannel Inflow Design for Cell Separation

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Solution Overview

Problem

Centrifugation methods for classifying nucleated cells from blood can cause damage due to high centrifugal forces, and existing microchannel methods may not sufficiently separate particles by size, leading to mixed particle groups.

Innovation Solution

A microfluidic device with a helical microchannel and an inflow part that concentrates particles at the center, utilizing lift force and Dean vortex to separate particles by size, with the inflow part designed to match the cross-sectional area of the fluid flow to the area where lift force acts, ensuring particles are not pushed towards the walls, thereby improving classification performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If centrifugation is used to classify nucleated cells from blood, then classification efficiency is improved, but nucleated cells may be damaged due to large centrifugal force

Engineering Contradiction:
Improveclassification efficiencyVSAvoidcell damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the centrifugal mechanical system with a microfluidic system that uses controlled fluid flow, lift forces, and Dean vortices to achieve cell separation. This substitution eliminates the need for high centrifugal forces that damage cells while maintaining classification efficiency through hydrodynamic mechanisms in microchannels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the separation mechanism from centrifugal force-based to flow dynamics-based, utilizing parameters such as flow rate, channel geometry, and particle size to achieve separation. By controlling fluid flow parameters and channel dimensions, the system achieves effective cell classification without subjecting nucleated cells to damaging mechanical forces.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a microchannel method is used to separate particles, then cell damage is reduced, but particles may not be sufficiently separated by size leading to mixed particle groups

Engineering Contradiction:
Improvecell damageVSAvoidseparation precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating specific regions within the microchannel with different flow characteristics. The channel geometry is designed to generate Dean vortices in specific zones, and the inflow part is configured to position particles at optimal locations where lift forces and flow patterns work together to achieve size-based separation without cell damage.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes curved channel geometry to generate Dean vortices, which are secondary flow patterns that arise in curved channels. The curvature of the microchannel creates centrifugal effects that, combined with lift forces, enable effective separation of particles by size while maintaining gentle flow conditions that prevent cell damage.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Manufacturing precision

If the inflow part cross-sectional area is not matched to the lift force area, then particles may be pushed towards the walls, but increasing the area increases device complexity

Engineering Contradiction:
Improveparticle separation accuracyVSAvoidchannel geometry complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by designing the inflow part to pre-position particles at the center of the channel cross-section before they enter the main separation region. This preliminary positioning ensures that particles are correctly located to experience optimal lift forces and Dean vortex effects, preventing wall contact and improving separation accuracy without requiring complex additional structures.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microfluidic device effectively separates nucleated cells from non-nucleated cells by size, reducing damage and improving classification accuracy, as demonstrated by simulation results showing clear separation of particles based on size.

Implementation Method 1

separate particles contained in a fluid at least in a first direction according to the size of the particles by the action of lift force

Methodology Applied
Scientific EffectLift force:

Implementation Method 2

separate the particles in a second direction by the action of flow in a channel cross-section

Methodology Applied
Scientific EffectDean vortex:

Implementation Method 3

The inflow part is provided on the upstream from an area where the lift force acts in the microchannel and allows the fluid to flow into the area where the lift force acts

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS20240024877A1Microfluidic device and classification method
Publication Date: 2024.01.25 CANON KK
  • US20240024877A1 patent drawing
  • US20240024877A1 patent drawing
  • US20240024877A1 patent drawing

AI summary

A microfluidic device according to an embodiment includes a microchannel and an inflow part. The microchannel is configured to separate particles contained in a fluid at least in a first direction according to the size of the particles by the action of lift force, and separate the particles in a second direction by the action of flow in a channel cross-section. The inflow part is provided on the upstream from an area where the lift force acts in the microchannel and allows the fluid to flow into the area where the lift force acts. A length of a channel cross-section of the inflow part in the first direction is formed to be smaller than a length of a channel cross-section of the area where the lift force acts in the first direction.