Helical Plate Embedded Pole Installation Method

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Solution Overview

Problem

The existing embedded pole systems are costly and time-consuming due to the need for backfilling and additional materials like concrete or grout to secure the poles into the ground, which creates spoils and introduces delays.

Innovation Solution

The use of helical plates on leading and intermediate poles, where a rotational force embeds the plates into the foundation without penetrating further, allowing for the installation of utility poles without backfilling or additional materials, using friction or base plates for coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional embedded pole systems are used with backfilling and additional materials, then the pole is securely secured into the ground, but the installation becomes costly and time-consuming

Engineering Contradiction:
Improvepole securityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent extracts and removes the backfilling and additional materials (concrete, grout) from the traditional embedded pole system. By using a helical plate that embeds directly into the ground without requiring backfilling or additional securing materials, the system eliminates these unnecessary steps while maintaining pole security, thereby reducing installation time and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the traditional mechanical system of backfilling and additional materials with a helical plate embedding mechanism. The helical plate, when rotated, embeds directly into the ground to secure the pole, substituting the need for backfilling and additional securing materials with a more efficient mechanical embedding process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional embedded pole systems are used with backfilling and additional materials, then the pole is securely secured into the ground, but the installation cost increases

Engineering Contradiction:
Improvepole securityVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts and removes the backfilling and additional materials (concrete, grout) from the traditional embedded pole system. By using a helical plate that embeds directly into the ground without requiring backfilling or additional securing materials, the system eliminates these unnecessary steps while maintaining pole security, thereby reducing installation time and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the traditional mechanical system of backfilling and additional materials with a helical plate embedding mechanism. The helical plate, when rotated, embeds directly into the ground to secure the pole, substituting the need for backfilling and additional securing materials with a more efficient mechanical embedding process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If holes are dug into the ground for embedded pole installation, then the pole can be installed, but spoils are created requiring backfilling

Engineering Contradiction:
Improvepole installationVSAvoidspoils creation
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent extracts and removes the backfilling step from the installation process by using a helical plate that embeds directly into the ground without creating spoils. The helical plate's spiral design allows it to be rotated into the ground without requiring hole digging and subsequent backfilling, eliminating material loss.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the traditional mechanical system of hole digging and backfilling with a helical plate embedding mechanism. The helical plate, when rotated, embeds directly into the ground to secure the pole, substituting the need for backfilling and additional securing materials with a more efficient mechanical embedding process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables quick and cost-effective installation of utility poles with minimal spoil creation, reducing installation time and costs by securing poles firmly into the ground without the need for backfilling or additional materials.

Implementation Method 1

The leading pole comprises a first helical plate disposed on a first portion of the leading pole. The intermediate pole is coupled to a second portion of the leading pole and comprises a second helical plate disposed on a first portion of the intermediate pole.

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

using friction or base plates for coupling

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9771733B2Embedded poles for utility poles and structures
Publication Date: 2017.09.26 MEYER UTILITY STRUCTURES LLC
  • US9771733B2 patent drawing
  • US9771733B2 patent drawing
  • US9771733B2 patent drawing

AI summary

An embedded pole installation method including applying a rotational force to a leading pole and an intermediate pole. The leading pole comprises a first helical plate disposed on a first portion of the leading pole. The intermediate pole is coupled to a second portion of the leading pole and comprises a second helical plate disposed on a first portion of the intermediate pole. The diameter of the intermediate pole is greater than a diameter of the leading pole. Applying the rotational force embeds the first helical plate and the second helical plate into a foundation such that a second portion of the intermediate pole does not penetrate the foundation. The method further includes coupling a utility pole to the second portion of the intermediate pole.