Helical Pole Support Bracket for Unstable Soil

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing support systems for structures in unstable soils are often complex and require specialized tools for installation, making them difficult to use effectively in soft or unstable ground conditions.

Innovation Solution

A helical pole support bracket system that can be driven into the ground using standard drilling equipment, featuring a helical screw and a support plate, allowing for stabilization of poles without the need for specialized tools, by forming a hole and inserting the support assembly with a drive tool, and back-filling to secure the pole.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a camming plate bearing system with threaded shaft and multiple collars is used to support a pole in unstable soil, then the pole can be stabilized, but the installation requires specialized tooling and becomes complicated

Engineering Contradiction:
Improvepole stabilizationVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support system is divided into separate functional components: a helical screw for ground anchoring, a support bracket for pole mounting, and a drive tool for installation. This segmentation allows each component to be optimized independently and simplifies installation by enabling modular assembly and removal of the drive tool after installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drive tool is extracted as a temporary installation aid only, not part of the final support structure. After the helical screw is driven into the ground and the support bracket is installed, the drive tool is removed, leaving a simple pole support system without specialized components.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a helical pile with T-shaped head member is used for ground anchoring, then the structure can be stabilized, but specialized installation equipment is still required

Engineering Contradiction:
Improveground anchoringVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The helical screw design with a standardized drive interface allows the same component to be installed using common drilling equipment rather than specialized tools. The square drive interface provides universal compatibility with standard drill drives, making the system adaptable to existing equipment without requiring specialized installation tools.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of moving object

If a tubular base is inserted using a drilling rig and rammed down, then deep ground penetration is achieved, but the equipment required is highly specialized and costly

Engineering Contradiction:
Improvepenetration depthVSAvoidequipment complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The ramming action is replaced with a screwing mechanism. Instead of using a drilling rig to ram a tubular base down, the helical screw threads convert rotational motion from a standard drill into linear advancement, allowing deep penetration using simple rotational force that can be applied by common drilling equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If expandable legs are forced outward into the soil to stabilize a structure, then the support is secured, but the installation becomes more complex

Engineering Contradiction:
Improvesupport securityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The expansion mechanism is extracted and replaced with a simpler helical screw design. Instead of forcing expandable legs outward into the soil, the helical threads directly engage the soil through rotation, providing secure anchoring without the complexity of expandable components or additional actuation mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides stable support for poles in soft or unstable soils, preventing sinking or movement, and can be installed using common drilling equipment, reducing complexity and the need for specialized tools.

Implementation Method 1

a helical screw formed at a bottom end and a top end for supporting the pole or other support member

Methodology Applied
Scientific EffectScrew: Screw

Implementation Method 2

The helical screw is rotated to advance the support assembly into the ground

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8631627B2Helical pole support bracket and method for supporting a pole
Publication Date: 2014.01.21 HUBBELL INC
  • US8631627B2 patent drawing
  • US8631627B2 patent drawing
  • US8631627B2 patent drawing

AI summary

A method of installing a support structure is provided for use in soft or unstable soil. The method forms a hole in the earth to a depth sufficient to support the structure, such as a utility pole or post. A pole support is placed in the hole and driven downward into the earth to form a supporting base at the bottom of the hole. The pole support in one embodiment has a helical screw at a bottom end and a flat supporting plate at the top end. The pole support is rotated by a drive member into the earth to position the support plate at the bottom of the hole. The support plate can have a hole in the top face to receive the drive member for rotating the support member to drive the screw into the earth. The drive member is then separated and lifted from the hole. The pole or post is positioned on the support plate and the hole is back-filled.