Helical Polymer Network in PDLC Display for Low Voltage Scattering

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Solution Overview

Problem

Reverse-type polymer dispersed liquid crystal display devices face challenges in achieving sufficient scattering while maintaining low drive voltage, as existing technologies require high drive voltages to achieve the desired scattering state and often result in high transmittance when a voltage is applied.

Innovation Solution

A polymer dispersed liquid crystal display device with a composite layer comprising a photopolymerizable liquid crystal compound and a polymer network with a helical structure, where the thickness and twisting pitch of the polymer network satisfy specific relational expressions, and a refractive index anisotropy of the liquid crystal component is within a certain range, allowing for sufficient scattering at reduced drive voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a voltage is applied to achieve the scattering state, then the scattering performance is improved, but the drive voltage becomes excessively high

Engineering Contradiction:
Improvescattering performanceVSAvoiddrive voltage
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent changes the fundamental alignment parameter from planar (horizontal) to homeotropic (vertical) alignment. This parameter change modifies the refractive index matching conditions, enabling effective scattering at lower drive voltages by creating a different optical anisotropy state that responds to lower electric fields

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite system combining liquid crystal components with specific refractive index characteristics and a polymer network. This composite material system creates enhanced light scattering through the interaction between the liquid crystal phase and polymer matrix, achieving better scattering performance without requiring excessively high voltages

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If the liquid crystal component and polymer network are fully aligned horizontally, then the transparent state is achieved, but the drive voltage becomes large

Engineering Contradiction:
Improvetransmittance in transparent stateVSAvoiddrive voltage
Core Design Contradiction:
Illumination intensityVSStress or pressure

Solution Approach 1:

The patent inverts the conventional alignment approach by using homeotropic (vertical) alignment instead of planar (horizontal) alignment. This inversion changes the optical response characteristics, allowing the device to achieve both transparent and scattering states with lower drive voltages by exploiting vertical orientation effects rather than horizontal alignment

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If one type of polarized light does not sense the refractive index difference, then the scattering efficiency is reduced, but changing the alignment state is required

Engineering Contradiction:
Improvescattering efficiencyVSAvoidalignment configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the alignment parameter from planar to homeotropic, which modifies how polarized light interacts with the liquid crystal-polymer composite. This parameter change ensures that both types of polarized light can sense the refractive index difference, improving scattering efficiency without requiring complex multi-layer alignment structures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the display device to achieve low transmittance and high scattering when a voltage is applied, while maintaining high transmittance and low drive voltage, effectively addressing the limitations of existing technologies.

Implementation Method 1

a polymer network having a helical structure with a number of turns of from one to less than eight in the composite layer

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

the refractive indexes of the liquid crystal component and the polymer network match, and therefore the reverse-type polymer dispersed liquid crystal display device achieves a transparent state

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11829021B2Polymer dispersed liquid crystal display device comprising a polymer network having a helical structure and method for manufacturing the same
Publication Date: 2023.11.28 SHARP DISPLAY TECHNOLOGY CORP
  • US11829021B2 patent drawing
  • US11829021B2 patent drawing
  • US11829021B2 patent drawing

AI summary

Provided is a polymer dispersed liquid crystal display device including: a pair of substrates including an electrode on at least one substrate; and a composite layer disposed between the pair of substrates. The composite layer includes a liquid crystal component and a polymer network constituted by a cured product of a photopolymerizable liquid crystal compound, and is in a transparent state when no voltage is applied and in a scattering state when a voltage is applied, and the polymer network has a helical structure with a number of turns of from one to less than eight in the composite layer.