Helical Flexible RFID Tag for Object Gripping and Movement Detection

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Solution Overview

Problem

Existing RFID tags made of metallic wire do not fully capitalize on the characteristics of strength, flexibility, and conductivity, limiting their effectiveness in applications such as inventory control, identification, and theft prevention.

Innovation Solution

Development of flexible RFID wire tags with a helical antenna that can deform from an initial to an expanded configuration, incorporating gripping elements, adhesives, and heat shrink sleeves to securely attach to objects, and utilizing deformable filaments or fibers to modify operational parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wire antennas are used in RFID tags for inventory control and tracking, then the tags can be inserted into clothing items and soft goods, but the antennas do not fully capitalize on the characteristics of strength, flexibility, and conductivity

Engineering Contradiction:
Improveadaptability to objectsVSAvoidgripping capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The antenna is designed with a deformable helical configuration that can dynamically change shape. It transitions from a compressed state during insertion to an expanded state for gripping, allowing the same structure to adapt to different phases of application while providing reliable retention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The antenna utilizes changes in physical parameters (shape, volume, configuration) to achieve different functions. By transforming from a compact helical form to an expanded configuration, the antenna changes its gripping force and contact surface area, thereby adapting to the object while maintaining reliable attachment

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the helical antenna is expanded to grip larger objects, then the RFID tag can secure bigger items, but the antenna must return to its initial configuration to maintain gripping force

Engineering Contradiction:
Improvesize range of objectsVSAvoidconfiguration transformation mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The antenna employs elastic memory properties to automatically return to its initial helical configuration after expansion. This self-recovering mechanism eliminates the need for complex active control systems, allowing the antenna to adapt to various object sizes while maintaining gripping force through its inherent material properties

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The antenna is constructed as a flexible helical structure that can be deformed and expanded. This flexible design allows it to adapt to different object sizes by changing its configuration, while the elastic material ensures it returns to its original shape to maintain gripping force without requiring complex mechanisms

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If gripping elements with high friction are added to the antenna, then the RFID tag can securely hold objects, but the device complexity increases

Engineering Contradiction:
Improveholding capabilityVSAvoidantenna structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Gripping elements with high friction coefficients are applied only at specific locations on the antenna surface where contact with the object occurs. This localized enhancement of friction properties improves holding capability without requiring the entire antenna structure to be complex or bulky

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the ability of RFID tags to securely grip and track objects, detect movement, and prevent theft by utilizing the inherent properties of metallic and polymeric materials, allowing for improved inventory management and security.

Implementation Method 1

the tag includes a heat shrink sleeve around at least a portion of the helical antenna, upon heating the heat shrink sleeve returns the helical antenna form the expanded configuration toward the initial configuration

Methodology Applied
Scientific EffectThermal contraction: Thermal Contraction

Implementation Method 2

the flexible RFID wire tag is configured to return the helical antenna from the expanded helical configuration toward the initial helical configuration, such that an object or a portion of an object positioned within the open interior of the helical antenna in the expanded helical configuration and having an outer diameter greater than the first diameter will be contacted and gripped

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12412066B2Flexible RFID tag having a helical antenna and an object gripped within the helical antenna
Publication Date: 2025.09.09 AVERY DENNISON RETAIL INFORMATION SERVICES LLC
  • US12412066B2 patent drawing
  • US12412066B2 patent drawing
  • US12412066B2 patent drawing

AI summary

A flexible RFID wire tag includes an RFID chip and an associated antenna formed of a deformable filament. The antenna may be helically shaped and deformable from an initial helical configuration to an expanded helical configuration having a greater diameter. An object or a portion of an object is positioned within an open interior of the helical antenna and then the antenna is returned from the expanded configuration to the initial configuration to cause the antenna to contact and grip the object. In another aspect, first and second ends of the antenna are secured to an object, with the filament being configured to deform and/or vibrate upon being subjected to a stimulus so as to modify at least one operational parameter of the antenna. Such a deformable filament may be helical or may be differently configured, such as to be incorporated into a cardboard ticket.