Helical Server Rack Cooling via Vortical Airflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The performance of large server farms is limited by inefficient cooling systems, which struggle to dissipate heat effectively due to the continuous operation and high electricity consumption of thousands of computers, leading to suboptimal performance per watt.

Innovation Solution

A helical configuration of server computer racks arranged around a central axis member enhances airflow through helical and vortical patterns, utilizing large fans in an exhaust ventilation system to increase airflow and dissipate heat more efficiently across all components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional cooling systems are used in server farms, then the structure is simple and easy to implement, but heat dissipation efficiency is insufficient

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidcooling system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies helical (curved) rack arrangements instead of traditional straight linear configurations. Servers are mounted on racks that follow a helical path around a central axis, creating curved airflow channels that enhance convective heat transfer and improve heat dissipation efficiency compared to straight-line arrangements.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent transitions from two-dimensional floor-plan rack arrangements to a three-dimensional helical configuration around a central vertical axis. This adds the vertical dimension and rotational aspect, creating multi-directional airflow paths and improving heat dissipation through enhanced convection in multiple spatial dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If server density is increased to improve performance, then more computing power is available, but heat dissipation becomes more difficult

Engineering Contradiction:
Improvecomputing performanceVSAvoidheat dissipation difficulty
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The helical rack configuration creates extended airflow paths with increased surface area exposure. The curved arrangement allows air to flow along the helical path, maximizing contact with server surfaces and improving heat transfer efficiency, thereby enabling higher server density with adequate cooling.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent utilizes forced convection through strategically placed exhaust fans that create controlled airflow along the helical rack structure. This pneumatic approach ensures efficient heat removal by maintaining continuous air movement through the high-density server arrangement, preventing heat accumulation even as server density increases.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Loss of energy

If more cooling infrastructure is added to improve heat dissipation, then cooling efficiency increases, but system complexity and cost increase

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcooling infrastructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The helical rack structure serves multiple functions simultaneously: it provides mechanical support for servers, creates optimized airflow channels for heat dissipation, and enables compact spatial arrangement. This multi-functionality reduces the need for separate dedicated cooling infrastructure, lowering overall system complexity while maintaining high cooling efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The helical configuration enables the cooling system to leverage the server arrangement itself as part of the heat dissipation solution. The structure naturally guides airflow and maximizes exposure to cooling currents, allowing the server framework to contribute actively to its own thermal management rather than requiring entirely separate cooling machinery.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves heat dissipation and airflow distribution, allowing for faster and more effective cooling of computing components, thereby enhancing the performance and efficiency of server farms.

Implementation Method 1

helical and/or vortical air flow throughout the helical stack of racks

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 2

large fans as part of an exhaust ventilation system... thereby increasing air flow across all computing components and dissipating heat more efficiently

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS20190223326A1System and method for helical cooling tower for efficient cooling
Publication Date: 2019.07.18 DARLAND JED A
  • US20190223326A1 patent drawing
  • US20190223326A1 patent drawing
  • US20190223326A1 patent drawing

AI summary

Systems, apparatuses, and methods for realizing more efficient cooling for a set of computing components that may be operating as a part of a server farm in a helical structure of computing components. Arranging a rack of computing components in a helical pattern situated about a central axis member allows for helical and/or vortical air flow throughout the helical stack of racks. The airflow may be enhanced using large fans as part of an exhaust system located above the exhaust vents or situated below each stack of racks of computing components thereby increasing air flow across all computing components and dissipating heat at a faster rate.