Interlaced Helical Spring Tire for Cryogenic Lunar Load Support

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Solution Overview

Problem

Conventional rubber pneumatic tires fail to function effectively in extreme lunar temperatures and are not suitable for manned lunar vehicles due to degradation from solar radiation and the risk of a flat tire, necessitating a non-pneumatic tire solution that can support increased weight and distance requirements while maintaining performance across varying terrain.

Innovation Solution

A non-pneumatic tire design utilizing interlaced helical springs made from materials like stainless steel and aluminum alloys that maintain strength and ductility down to 17 K, forming a toroidal structure for load support and traction, which can adjust to different terrain conditions without air and is resistant to temperature extremes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional rubber pneumatic tires are used, then the vehicle can operate on Earth, but the tires fail to function in extreme lunar temperatures and degrade from solar radiation

Engineering Contradiction:
Improvetire functionality in extreme temperaturesVSAvoidsolar radiation degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention removes the rubber material from the tire structure entirely, extracting the problematic component that degrades under solar radiation and extreme temperatures. The tire is replaced with a non-pneumatic structure made of radiation-resistant materials that can withstand the lunar environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses composite materials consisting of a non-pneumatic tire structure made from radiation-resistant materials combined with a wheel assembly. This composite structure provides both mechanical support and protection against solar radiation while maintaining functionality in extreme temperature variations.

Inventive Principle:
Principle #40Composite materials

2Strength

If conventional steel non-pneumatic tires are used, then the tires can support lunar temperatures, but the steel becomes weak and brittle at temperatures as low as 25 K

Engineering Contradiction:
Improvetire strength at low temperaturesVSAvoidmaterial ductility at 25 K
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The invention changes the material parameters by selecting materials specifically engineered to maintain their mechanical properties at cryogenic temperatures. The non-pneumatic tire structure uses materials whose strength and ductility parameters remain stable even at 25 K, avoiding the brittleness issue of conventional steel.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs composite materials that combine the structural integrity needed for load support with the low-temperature toughness required for lunar conditions. This composite approach allows the tire to maintain both strength and ductility in the extreme cold environment.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If the non-pneumatic tire uses interlaced helical springs, then the tire can support increased weight and adjust to terrain, but the structure becomes more complex

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidspring interlacing structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention incorporates dynamic elements through the interlaced helical spring structure, which allows the non-pneumatic tire to adapt its shape and contact area with the terrain. The springs can flex and reconfigure under different loads and surface conditions, providing automatic terrain adaptation without complex control systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The tire structure is segmented into multiple interlaced helical spring units that can independently deform and adjust. This segmentation allows each spring to respond to local terrain variations while collectively providing overall terrain adaptability and load distribution.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a tire with enhanced strength, durability, and adaptability, supporting higher loads and longer distances with improved traction and reduced vibration, while maintaining structural integrity in extreme temperatures, thus addressing the limitations of conventional tires in lunar exploration.

Implementation Method 1

Each helical spring includes a first end portion, a second end portion, and an arching middle portion interconnecting the first end portion and the second end portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

This non-pneumatic tire was woven from music wire, which was robust to lunar temperature variations and solar radiation, operated in vacuum, and did not require air for load support. This structure further functioned to contour to the lunar terrain, which facilitated traction

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20230271451A1System for non-pneumatic support of a vehicle
Publication Date: 2023.08.31 THE GOODYEAR TIRE & RUBBER CO
  • US20230271451A1 patent drawing
  • US20230271451A1 patent drawing
  • US20230271451A1 patent drawing

AI summary

An assembly has a wheel and a nonpneumatic tire. The nonpneumatic tire includes a plurality of helical springs. Each helical spring includes a first end portion, a second end portion, and an arching middle portion. Each helical spring being is interlaced with at least one other helical spring thereby forming a laced toroidal structure extending about an entire circumference of the nonpneumatic tire. The toroidal structure supports an entire load placed on the nonpneumatic tire. The plurality of helical springs are constructed of a predetermined material that maintains strength and ductility down to 17 K.