Helical Spring With Internal Toroidal Damping Element

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Solution Overview

Problem

Existing vibration attenuation systems face challenges in effectively damping vibrational energy transmission, particularly when systems include multiple oscillators, due to constraints in physical placement and type of damping elements, leading to potential damage or catastrophic failure at resonant frequencies.

Innovation Solution

A vibration attenuation system comprising a helical spring with toroidal damping elements positioned within the inner volume, engaging with the coils to dissipate energy through frictional and compressive forces, and a safety leash to manage catastrophic energy release, ensuring efficient damping across a range of frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If damping elements are coupled to springs to dissipate vibrational energy, then the transmissibility of the system is decreased, but the physical placement and type of damping elements are constrained

Engineering Contradiction:
ImprovetransmissibilityVSAvoidphysical placement and type constraints
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The damping element is positioned within the inner volume of the helical spring, with the inner member extending into the spring's coils. This nested configuration allows the damping element to be integrated within the spring structure itself, eliminating separate mounting requirements and reducing physical placement constraints while maintaining effective vibration attenuation.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If multiple oscillators require damping, then vibrational energy is dissipated, but the complexity of engineering challenges is multiplied

Engineering Contradiction:
Improvevibrational energy dissipationVSAvoidengineering challenges
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The damping element is integrated within the spring's inner volume, combining the damping function with the spring structure. This merged design allows multiple oscillators to be damped using a unified approach, reducing the multiplication of engineering challenges that would arise from separate damping systems for each oscillator.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a damper is coupled to a spring, then oscillatory motion is attenuated, but the complexity of coupling presents engineering challenges

Engineering Contradiction:
Improveoscillatory motion attenuationVSAvoidcoupling complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The damping element is nested within the spring's inner volume, with the inner member extending into the coil structure. This integration eliminates the need for separate coupling mechanisms, reducing the engineering challenges associated with coupling dampers to springs while maintaining effective oscillatory motion attenuation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively attenuates vibrational energy transmission by engaging damping elements with the helical coils, reducing the likelihood of damage and failure by dissipating energy over an acceptable time frame, even at resonant frequencies, thereby enhancing the safety and durability of coupled structures.

Implementation Method 1

engaging with the coils to dissipate energy through frictional and compressive forces

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

engaging with the coils to dissipate energy through frictional and compressive forces

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

springs release the stored potential energy in the form of mechanical work via the restoring force, often resulting in oscillatory motion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 4

the first damping element engages at least one of the plurality of helical coils and attenuates the transmission of at least a portion of the input signal

Methodology Applied
Scientific EffectFrictional damping: Friction

Data Source

PatentEP3274195B1Spring and damper systems for attenuating the transmission of energy
Publication Date: 2021.03.10 RENTON COIL SPRING CO
  • EP3274195B1 patent drawingFigure 1A
  • EP3274195B1 patent drawingFigure 1B
  • EP3274195B1 patent drawingFigure 1C

AI summary

A vibration attenuation system (100) for attenuating a transmission of an input signal is disclosed. The system includes a helical spring (104), a first terminal (120), and a first damping element (150). The helical spring (104) includes a plurality of helical coils, a first end (102), and a second end (106). The plurality of helical coils define an inner volume of the helical spring (104) intermediate the first and second ends (102, 106). The first terminal (120) includes a first inner member (140). The first terminal (120) is coupled to the first end (102) of the helical spring (104). The first inner member (140) extends into the inner volume of the helical spring (104). The first damping element (150) is positioned on the first inner member (140). The first damping element (150) is within the inner volume of the helical spring (104). When the input signal is provided to the helical spring (104), the first damping element (150) engages the helical coils and attenuates the transmission the input signal.