Helical Surgical Needle with Detachable Tip

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing surgical needles face challenges in accessing and suturing less accessible wound areas, with difficulty in guiding threads predictably and safely returning from tissue without causing unnecessary damage.

Innovation Solution

A surgical needle with a helically shaped body and a detachable tip body, featuring a rotationally symmetrical design and a spreading fan, allows for controlled pressure distribution and thread guidance, ensuring predictable placement and easy retrieval with minimal tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a straight needle is used for suturing, then the needle can be easily inserted, but it cannot achieve spiral suture path and has limited applicability for certain wound types

Engineering Contradiction:
Improvesuture path configurationVSAvoidneedle shape
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The needle is designed with a flexible helical section that can dynamically change its configuration. The needle can be inserted in a straight configuration and then rotated or deformed into a helical shape within the tissue, allowing it to adapt to different suture requirements without requiring multiple specialized needles.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a detachable tip needle is used, then the needle can be safely returned from tissue, but the thread guidance becomes difficult and the thread can easily break

Engineering Contradiction:
Improvesafe needle returnVSAvoidthread guidance
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The thread is pre-positioned within the hollow needle shaft and securely held in place during insertion. The detachable tip is designed to separate after the needle has been fully inserted and the suture path established, eliminating the risk of tip damage during retrieval while maintaining thread security throughout the critical insertion phase.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If a helical needle is used for spiral suture, then the suture path can be controlled, but the needle cannot be easily returned from tissue without causing damage

Engineering Contradiction:
Improvesuture placement accuracyVSAvoidtissue damage during retrieval
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The needle is divided into two separable parts: a helical section that creates the spiral suture path and a detachable tip section. After the helical section has established the suture trajectory, the tip can be detached and removed from the tissue separately, allowing the helical body to be retrieved safely without dragging the sharp tip through the tissue tract.

Inventive Principle:
Principle #1Segmentation

4Strength

If conventional needle holders are used, then the needle can be held securely, but they are not suitable for specialized needle designs

Engineering Contradiction:
Improveneedle holding securityVSAvoidneedle compatibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The needle holder is designed with a universal gripping mechanism that can accommodate both straight needles and helical needles with detachable tips. The holder grasps the needle shaft in a manner that is independent of the needle's distal configuration, allowing secure handling of various needle types without requiring specialized holders for each design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2994057B1Surgical needle with detachable tip and suture integrated into its hollow core
Publication Date: 2020.04.01 DOCI INNOVATIONS
  • EP2994057B1 patent drawingFigure 1~2
  • EP2994057B1 patent drawingFigure 3~4

AI summary

The present invention relates to a surgical needle (10), which can be used to suture wounds in a medical application. More precisely, the present invention relates to a surgical needle that is connected to a thread (20) and that has a tip body (22), which bears the needle tip, and a needle body (12). The needle body (12) has a helical design and has an inner cavity. The needle body has a first end (16), which faces the tip body (22). The needle body has a second end (18), which is opposite the first end (16). The tip body (22) has a thread receptacle. The thread of the thread receptacle is fed from the first end (16) of the needle body to the second end (18) of the needle body through the cavity. The surgical needle is characterised in that the tip body is designed as a separate component, which is detachably connected to the needle body, and that the tip body has a shaft piece (24) and a connecting piece (26) and is rotationally symmetrical about an axis through the needle tip.