Helmet Interior Buffer Structure for Comfort and Impact Sliding

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Solution Overview

Problem

Existing helmet interior materials struggle to provide both wearing comfort and effective head protection during accidents, particularly for users with varying head shapes and sizes, and fail to minimize direct contact forces during impacts.

Innovation Solution

The helmet interior material features a central buffer member and outer buffer members with protrusions that reduce direct contact area and enhance sliding, using materials like silicone for rigidity and varying heights and surface areas to minimize friction and maximize protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the interior material uses a uniform structure, then the manufacturing is simple, but it cannot provide adequate protection for users with various head shapes and sizes

Engineering Contradiction:
Improveadaptability to various head shapes and sizesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The interior material is divided into multiple buffer parts (first buffer part, second buffer part, third buffer part) with different structures and properties. Each buffer part is positioned at specific locations to address different protection needs, allowing the material to adapt to various head shapes and sizes while maintaining manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different buffer parts are designed with distinct characteristics: the first buffer part has a smooth surface for comfort, the second buffer part has a rough surface for friction, and the third buffer part has varying hardness levels. This local differentiation enables the interior material to provide customized protection and comfort for different head regions, enhancing adaptability to diverse head shapes and sizes

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the interior material increases friction to prevent sliding, then stability improves, but wearing comfort deteriorates

Engineering Contradiction:
ImprovestabilityVSAvoidwearing comfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The interior material applies friction differently across various regions: the first buffer part has a smooth surface that minimizes friction for comfort, while the second buffer part has a rough surface that maximizes friction for stability. This localized quality differentiation allows the material to simultaneously provide both comfort and stability by matching surface properties to functional requirements at different locations

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the interior material uses soft material for comfort, then wearing comfort improves, but protection capability during accidents deteriorates

Engineering Contradiction:
Improvewearing comfortVSAvoidprotection capability
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The interior material incorporates buffer parts with different hardness levels at specific locations. The third buffer part includes regions with varying hardness to provide enhanced protection at critical impact zones while maintaining softer regions for comfort. This local quality differentiation enables the material to simultaneously deliver wearing comfort through softer areas and accident protection through harder, more resilient areas

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides enhanced wearing comfort and reduces injury risk by minimizing direct contact forces and maximizing sliding, ensuring effective head protection during accidents.

Implementation Method 1

The protrusion may include a first part having a first surface area and a second part having a second surface area that is larger than the first surface area... an inclined surface may be formed on the recessed portion

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4666894A1Interior material for helmet and helmet including the same
Publication Date: 2025.12.24 KIDO SPORTS
  • EP4666894A1 patent drawingFigure 1
  • EP4666894A1 patent drawingFigure 2
  • EP4666894A1 patent drawingFigure 3

AI summary

An interior material for a helmet according to an embodiment of the present disclosure includes an interior material body and a plurality of buffer parts protruding from the interior material body.