Helmet Interior Buffer Structure for Sliding Impact Protection

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Solution Overview

Problem

Existing helmet interior materials struggle to provide both wearing comfort and effective head protection during accidents, particularly for users with varying head shapes and sizes, and fail to minimize direct contact and frictional forces during impacts.

Innovation Solution

The interior material features a central buffer member and outer buffer members with protrusions that induce sliding and minimize direct contact, using materials with varying heights, surface areas, and configurations to enhance comfort and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional interior material is used, then the structure is simple, but the wearing comfort and head protection effectiveness are insufficient

Engineering Contradiction:
Improvehead protection effectivenessVSAvoidinterior material structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The interior material is divided into multiple buffer parts (first buffer part, second buffer part, third buffer part) with different structures and functions. Each buffer part is further segmented into protrusions and recesses, creating a complex multi-component system that provides both comfort and protection while managing impact forces through distributed structural elements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the interior material are designed with locally optimized properties: the first buffer part has protrusions for comfort, the second buffer part has varying thickness for impact absorption, and the third buffer part has a specific geometric configuration for force distribution. This local differentiation allows each region to perform its specific function optimally

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the interior material contacts the head directly, then the structure is simple, but the frictional forces during accidents increase head injury risk

Engineering Contradiction:
Improvefrictional forces during impactVSAvoidbuffer part configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The buffer parts are designed with protrusions and recesses that create a dynamic interface between the helmet interior and the user's head. During normal wear, the protrusions provide stable contact points, but during impact, the complex geometry allows the material to deform and slide, reducing frictional forces while maintaining protective function

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The multiple buffer parts with protrusions and recesses act as an intermediary layer between the head and external impact forces. This complex intermediate structure facilitates controlled sliding and force distribution, mediating the interaction between the head and impact while reducing harmful frictional forces

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If various head shapes and sizes are considered, then wearing comfort improves, but the interior material design becomes more complex

Engineering Contradiction:
Improvecompatibility with various head shapesVSAvoidbuffer part design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The interior material design incorporates multiple buffer parts with different geometric configurations that can universally accommodate various head shapes and sizes. The first buffer part with protrusions provides comfort for different head contours, while the second and third buffer parts with varying thicknesses and configurations adapt to different impact scenarios and head geometries, making the design universally applicable

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The buffer parts are designed with variable parameters including different thicknesses, protrusion heights, and geometric configurations. These parameter variations allow the interior material to adapt to different head shapes and sizes while maintaining protective function, enabling a single design to serve multiple user types

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced wearing comfort and reduces the transmission of external forces to the head, minimizing injuries during accidents by promoting sliding and reducing friction.

Implementation Method 1

a plurality of buffer parts protruding from the interior material body... reduces the transmission of external forces to the head

Methodology Applied
Scientific EffectEnergy absorption through deformation: Deformation

Implementation Method 2

promoting sliding and reducing friction

Methodology Applied
Scientific EffectFriction reduction through sliding: Friction

Data Source

PatentUS20250386890A1Interior material for helmet and helmet including the same
Publication Date: 2025.12.25 KIDO SPORTS
  • US20250386890A1 patent drawing
  • US20250386890A1 patent drawing
  • US20250386890A1 patent drawing

AI summary

An interior material for a helmet according to an embodiment of the present disclosure includes an interior material body and a plurality of buffer parts protruding from the interior material body.