Helmet Comfort Adjustment via 3D Head Shape Visualization

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Solution Overview

Problem

Conventional head size measuring tools fail to accurately capture the complex shape of a wearer's head, leading to difficulties in adjusting helmets for a comfortable fit, as they only measure predetermined points and not the entire head shape.

Innovation Solution

A method involving the acquisition of three-dimensional head shape data and inner helmet surface data to display space information, allowing for the precise specification and attachment of additional pads to fill gaps, ensuring a comfortable fit by visualizing and addressing the entire head surface's space requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional head size measuring tools are used to measure predetermined points of the head, then the measurement process is simple, but the measurement precision is insufficient to capture the complicated shape of the whole head

Engineering Contradiction:
Improvehead shape measurement precisionVSAvoidmeasurement device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a three-dimensional computerized model (copy) of the wearer's head shape by measuring multiple points and generating spatial coordinates. This digital replica allows comprehensive analysis of the entire head shape without requiring complex physical measurement devices, resolving the contradiction between measurement precision and device complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transitions from measuring only predetermined points (zero-dimensional) to capturing the complete three-dimensional shape of the head. By generating spatial coordinates (x, y, z) for multiple measurement points and creating a 3D model, the system achieves comprehensive head shape measurement while using relatively simple measurement devices

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a helmet is manufactured with a uniform inner surface shape, then the manufacturing process is simple, but the adaptability to individual wearer head shapes is poor

Engineering Contradiction:
Improvehelmet adaptability to head shapeVSAvoidhelmet structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the helmet padding into multiple detachable additional pads that can be independently adjusted. Each pad can be positioned at specific locations on the helmet inner surface to fill gaps between the uniform helmet shape and the wearer's irregular head shape, providing customization without requiring a completely custom-molded helmet

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent makes the helmet padding dynamic and adjustable rather than fixed. The additional pads can be attached, detached, and repositioned to adapt to different wearer head shapes, allowing the same helmet to be customized for multiple wearers with different head geometries

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If additional pads are added to fill gaps between the helmet inner surface and the wearer's head, then the comfort level is improved, but the device complexity increases

Engineering Contradiction:
Improvehelmet comfort levelVSAvoidhelmet structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies additional pads only at specific locations where gaps are detected between the helmet inner surface and the wearer's head, rather than uniformly across the entire helmet. This targeted approach provides comfort improvement while minimizing the increase in device complexity by adding padding only where necessary

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP3231308B1Method for adjusting comfort level of helmet
Publication Date: 2021.06.16 SHOEI CO LTD
  • EP3231308B1 patent drawingFigure 1
  • EP3231308B1 patent drawingFigure 2
  • EP3231308B1 patent drawingFigure 3

AI summary

A method for adjusting the comfort level of a helmet includes the steps of acquiring head shape data (S102) by measuring a three-dimensional shape of a head of a wearer of a helmet 1, inputting inner surface shape data (S104) showing a three-dimensional shape of a helmet inner surface 1a, acquiring space information (S108) showing a space between the head and the helmet inner surface 1a on the basis of the head shape data and the inner surface shape data, and displaying (S110) additional images showing the space information on a display part 13 by superimposing the additional images on i) a shape image showing the inner surface shape data or ii) the shape image showing the head shape data and the inner surface shape data.