Helmet Cover with Interchangeable Pads for Impact and Ventilation

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Solution Overview

Problem

Existing helmet covers lack versatility, ventilation, and adequate impact absorption, leading to overheating and increased risk of injury from repetitive head impacts in sports, as they are often too heavy or not configured for specific sports and do not effectively dissipate impact forces.

Innovation Solution

A helmet cover with an outer skin, impact-absorbing material, and vents that includes a decoupling feature to reduce rotational forces, deflective features to minimize friction, and interchangeable pads for customized impact protection, allowing for airflow and easy attachment/detachment from helmets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If helmet covers have impact absorbing materials, then impact protection is improved, but weight increases and ventilation is reduced

Engineering Contradiction:
Improveimpact protectionVSAvoidhelmet cover weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The helmet cover is divided into multiple discrete pads that can be individually positioned and attached. Each pad contains impact-absorbing material, but the segmented structure allows strategic placement only where impact protection is most needed, reducing overall weight compared to a full-coverage design. The pads can be detached and repositioned for different sports activities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Impact-absorbing material is concentrated in specific discrete pads rather than uniformly distributed across the entire helmet cover. This local quality approach places protection precisely where impacts most commonly occur, optimizing the balance between protection and weight. The outer skin material is also selected with specific local properties for both protection and ventilation.

Inventive Principle:
Principle #3Local quality

2Reliability

If helmet covers have impact absorbing materials, then impact protection is improved, but ventilation is reduced leading to overheating

Engineering Contradiction:
Improveimpact protectionVSAvoidathlete head temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The outer skin of the discrete pads is made from a porous or breathable material that allows air to pass through. This porous structure enables ventilation channels to function effectively, allowing heat to escape from the athlete's head while the impact-absorbing material inside the pads maintains protection. The porous material resolves the contradiction by permitting thermal exchange while preserving mechanical protection.

Inventive Principle:
Principle #31Porous materials

3Ease of operation

If helmet covers are detachable, then ease of operation is improved, but reliability of attachment during impact is worsened

Engineering Contradiction:
Improveattachment and detachmentVSAvoidattachment security during impact
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The attachment system uses adjustable and reconfigurable elements that allow the helmet cover to be easily attached and detached for different activities, yet when attached, the system dynamically secures the discrete pads in optimal positions. The pads can be repositioned and reattached during use, providing both ease of operation and reliable attachment through multiple attachment points and adjustable securing mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The helmet cover effectively dissipates and distributes impact forces, reduces friction, and provides customized protection by allowing airflow, thereby minimizing injury risk and enhancing comfort during sports activities.

Implementation Method 1

The impact absorbing material is configured over substantially the entire helmet cover surface, or may cover only a portion of the helmet surface. The impact absorbing material may be configured as a discrete pad, in locations where impact is most common

Methodology Applied
Scientific EffectImpact absorption: Compression

Implementation Method 2

An exemplary helmet cover, as described herein, is designed to significantly reduce injury from sustaining an impact through a number of different mechanisms. First, the outer skin and impact absorbing material are configured to dissipate and distribute an impact over a larger area

Methodology Applied
Scientific EffectEnergy dissipation: Deformation

Implementation Method 3

An inner surface of the helmet cover may comprise a decoupling feature configured to allow the helmet cover to slide or slip slightly during an impact, thereby reducing rotational or spin forces

Methodology Applied
Scientific EffectFriction reduction: Friction

Implementation Method 4

The outer surface of a helmet cover may be configured with deflection feature, such as a plurality of protrusion or dimples that are configured to reduce the outer most contact surface area and reduce impact through deflection. The reduced outer most contact surface area is configured to reduce friction of an impact

Methodology Applied
Scientific EffectImpact deflection: Friction

Implementation Method 5

A helmet may have vents to allow air to move into the helmet and actively cool a player's head. In addition, vents may allow for heat from the athlete's head to escape, thereby providing passive cooling

Methodology Applied
Scientific EffectConvection cooling: Convection

Implementation Method 6

vents to allow air to move into the helmet and actively cool a player's head. In addition, vents may allow for heat from the athlete's head to escape

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS9795179B2Helmet
Publication Date: 2017.10.24 PROTECTIVE SPORTS EQUIPMENT INTERNATIONAL INC
  • US9795179B2 patent drawing
  • US9795179B2 patent drawing
  • US9795179B2 patent drawing

AI summary

A helmet cover that has an outer skin, an impact absorbing material and at least one vent comprising an aperture through the helmet cover is described. A helmet cover vent may be aligned with a vent in a helmet, thereby providing for improved ventilation and cooling, and may be attached to a helmet. A helmet cover vent may be configured as a tapered or flared vent, and may be an, air capture vent. The impact absorbing material may be configured over substantially the entire helmet cover surface, or may cover only a portion of the surface. In one embodiment, the impact absorbing material is configured as a discrete pad that is located where impact is most common, such as on the front, sides, or back of the helmet cover. A discrete pad may be interchangeable, allowing for customizing the type and location of impact absorption on the helmet cover.