Transparent Helmet Face Protector With Adjustable Rail Mounts

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Solution Overview

Problem

Existing face shields are bulky, uncomfortable, and obstruct visibility, failing to provide adequate protection and visibility in high-risk environments while being adaptable to different users and activities.

Innovation Solution

A transparent face protector with adjustable, lightweight, and durable design featuring ambidextrous hinges, vertical and horizontal arms, and interchangeable mounts, allowing clear visibility and ease of use with adjustable airflow and anti-fogging properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a traditional face shield is used to protect the face from projectiles, then protection strength is improved, but weight and heat accumulation increase

Engineering Contradiction:
Improveprotection strengthVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The face shield uses polycarbonate material which provides ballistic protection strength while maintaining relative lightweight properties. The composite structure combines the transparent protective material with a mounting system that distributes mechanical loads, achieving protection without excessive weight accumulation on the wearer's face and head.

Inventive Principle:
Principle #40Composite materials

2Strength

If a traditional face shield is used to protect the face, then protection strength is improved, but visibility is worsened

Engineering Contradiction:
Improveprotection strengthVSAvoidvisibility
Core Design Contradiction:
StrengthVSIllumination intensity

Solution Approach 1:

The face shield employs transparent polycarbonate material that allows light transmission, maintaining visibility while providing protection. The transparency of the material enables the wearer to see through the shield, preserving the field of view and peripheral vision necessary for situational awareness in combat environments.

Inventive Principle:
Principle #32Color changes

3Adaptability or versatility

If a face shield is designed to be adjustable and interchangeable, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The face shield incorporates a universal mounting system with attachment arms that can interface with different helmet types and configurations. The adjustable positioning mechanism allows the same face shield to be adapted to various users and activities, reducing the need for multiple specialized shields while maintaining versatility through a standardized attachment interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Strength

If a face shield provides comprehensive coverage, then protection strength is improved, but ease of operation is worsened

Engineering Contradiction:
Improveprotection strengthVSAvoidease of operation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The face shield incorporates adjustable positioning mechanisms that allow dynamic modification of the shield's location and orientation. The attachment arms can be adjusted vertically and horizontally to accommodate different facial structures and activities, enabling the wearer to optimize the balance between protection coverage and operational ease without compromising security.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12484650B2Transparent face protector and interchangeable mount device
Publication Date: 2025.12.02 BUZZWORKS THINK TANK PTY LTD
  • US12484650B2 patent drawing
  • US12484650B2 patent drawing
  • US12484650B2 patent drawing

AI summary

A transparent face protector assembly having a transparent protective mask covering the lower half or lower three quarters of the face, two arms that feature two axis adjustment, a swivel, pivot or hinge and one or more clips to adjust or temporarily adjust the position of the face protector or to open and close the face protector from either the left or the right side, and interchangeable mount devices that attach to the end of the arms to enable secure fitment to helmet ancillary attachment rails and systems. The face protector is attached with interchangeable mount devices that attach to the end of the arms to enable secure fitment to helmet ancillary attachment rails using ARC® or Picatinny® rail systems.