Helmet Shell Fixing System With Articulated Connecting Element

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Solution Overview

Problem

Existing helmet fixation systems are limited in their adjustability due to fixed connections between the headband and connecting elements, which restrict their ability to adapt to different head sizes effectively.

Innovation Solution

A helmet fixation system featuring a head size adjustment ring with a headband that can slide freely along a connecting element, allowing for variable positioning and detachment, enabling improved adjustability and secure anchoring to the helmet shell without additional locking mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the headband is firmly and inflexibly connected to the connecting elements, then the structural stability is improved, but the adjustability to the wearer's head is worsened

Engineering Contradiction:
Improvestructural stabilityVSAvoidadjustability to head size
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The connecting element is designed with two legs that can pivot relative to each other about a pivot axis, transforming the fixed rigid connection into a dynamic articulated connection. This allows the headband to adjust its position and angle while maintaining structural stability through the articulated joint mechanism.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connecting element is divided into two separate legs that can move independently relative to each other. This segmentation allows each leg to adjust its position, enabling the headband to adapt to different head sizes and shapes while maintaining overall structural integrity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the headband is firmly connected to the connecting elements, then the fixation stability is improved, but the ease of adjustment is worsened

Engineering Contradiction:
Improvefixation stabilityVSAvoidease of adjustment
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The articulated connecting element with pivoting legs provides a dynamic adjustment mechanism that is easy to operate. The user can simply move the legs to adjust the headband position, and the articulation naturally provides smooth motion while maintaining secure fixation once adjusted.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the connecting elements are anchored firmly in the helmet shell, then the fixation reliability is improved, but the headband adjustability is worsened

Engineering Contradiction:
Improvefixation reliabilityVSAvoidheadband adjustability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The firm anchoring of the connecting element legs in the helmet shell provides stable fixation points, while the articulation between the legs allows the headband to adjust its position. The dynamic joint accommodates adjustment movements while the anchored legs maintain reliable fixation to the helmet shell.

Inventive Principle:
Principle #15Dynamics

4Ease of repair

If additional locking mechanisms are added to enable detachment, then the ease of assembly/disassembly is improved, but the device complexity is worsened

Engineering Contradiction:
Improveease of assembly/disassemblyVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The articulated connecting element with pivoting legs provides inherent movement capability without requiring additional locking mechanisms. The natural articulation allows easy assembly and disassembly by simply moving the legs, avoiding the need for complex locks, screws, or clips while maintaining ease of operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2810576B1Fixing system for a helmet shell
Publication Date: 2015.10.28 ALPINA INTL SPORT OPTIK VERTRIEBS
  • EP2810576B1 patent drawingFigure 1
  • EP2810576B1 patent drawingFigure 2
  • EP2810576B1 patent drawingFigure 3

AI summary

The invention relates to a fixing system (1) for fixing a helmet shell (5) to the head of a wearer, comprising a head size adjustment ring (2) with a headband (8) for adjustable fit to the wearer's head, wherein the headband (8) extends along a circumferential path that can be adapted to the head. The fixing system (1) further comprises at least one first connecting element (3) for fixing the head size adjustment ring (2) to the helmet shell (5), wherein the at least one first connecting element (3) can be anchored to the helmet shell (5) at a free first end (15), and a variable connection is provided between the at least one first connecting element (3) and the head size adjustment ring (2) at a second end (16) of the at least one first connecting element (3) that is opposite the first end (15).The second end (16) of the at least one first connecting element (3) and the headband (8) of the head size adjustment ring (2) are changeable in their relative position to each other as considered in a longitudinal direction (11) of the headband (8).