Helmet Comfort Liner Adjustable Device for Head Shape Adaptation

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Solution Overview

Problem

Conventional helmets face challenges in achieving a secure and comfortable fit for diverse head shapes and profiles, leading to potential pressure issues and reduced field of view due to improper positioning.

Innovation Solution

An adjustable device for the comfort liner, comprising a liner suspension device and cushioning pad, allows for customizable internal height and angle adjustments via removable coupling means engaging with anchor points on the impact absorbing liner, ensuring a stable and comfortable fit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the helmet uses a fixed comfort liner design, then the manufacturing process is simple and cost-effective, but the helmet cannot adapt to different head shapes and profiles causing improper positioning

Engineering Contradiction:
Improveadaptability to different head shapesVSAvoidcomplexity of comfort liner adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The comfort liner is divided into multiple independent adjustable sections (front section, rear section, and side sections) that can be independently positioned. Each section can be adjusted separately to match the wearer's head shape and profile, allowing customization without requiring a completely custom-molded liner for each user.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The comfort liner transitions from a static fixed design to a dynamic adjustable system. The liner includes movable sections that can be repositioned along the impact absorbing liner using adjustment mechanisms, enabling the comfort liner to adapt its shape and position based on the wearer's head morphology.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the helmet is designed to fit a specific head shape, then the fit is secure and comfortable for that shape, but it cannot accommodate users with different head shapes and profiles

Engineering Contradiction:
Improvecompatibility with various head profilesVSAvoidprecision of helmet fit to head shape
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Different sections of the comfort liner are designed with different adjustability characteristics suited to local requirements. The front section can be adjusted to accommodate varying forehead shapes and eye levels, while the rear section adapts to different occipital bone shapes. Side sections can be positioned to match individual ear and temple contours, providing localized customization for each body region.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the comfort liner is made soft and comfortable, then wearer comfort is improved, but the helmet stability and security on the head may be compromised

Engineering Contradiction:
Improvecomfortability of helmet wearVSAvoidstability of helmet on head
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The comfort liner is segmented into multiple sections that can be independently adjusted to match the wearer's head shape. This segmentation allows the liner to conform to the head contours more effectively, maintaining stability while preserving comfort through customized fit rather than relying solely on material softness.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9801424B2Helmet provided with an adjustable device for the helmet comfort liner
Publication Date: 2017.10.31 ALPINESTARS RES SRL
  • US9801424B2 patent drawing
  • US9801424B2 patent drawing
  • US9801424B2 patent drawing

AI summary

A helmet which includes an impact absorbing liner and a comfort liner. The comfort liner in turn includes at least one adjustable device which during the normal use of the helmet is positioned on the top of the head of the user. The adjustable device is suitable for being fastened to the impact absorbing liner of the helmet by coupling suitable for being removably engaged on the impact absorbing liner of the helmet via a plurality of anchor points. By changing the anchor point where the adjustable device is engaged, the user is allowed to adjust the conformation and slope of the adjustable device of the helmet according to his own needs.