Helmet Microphone Embedding for Noise Isolation

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Solution Overview

Problem

Existing protective helmets with communication capabilities suffer from unsatisfactory sound quality due to external microphone exposure to wind and noise, and are inconvenient for use, especially in noisy environments like motorcycling, where the external microphone arrangement vibrates and impacts the helmet and wearer's teeth, reducing sound quality and reliability.

Innovation Solution

An open-front protective helmet with two microphones embedded between the helmet shell and the wearer's cheeks, connected via a flexible or rigid connection element within slots in the layers, providing improved sound isolation and convenience by positioning the microphones close to the cheeks and remote from the mouth, reducing noise interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an external microphone and boom are provided outside the helmet, then communication capability is achieved, but the microphone is exposed to wind and noise causing poor sound quality and reliability

Engineering Contradiction:
Improvemicrophone reliabilityVSAvoidwind and noise exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful external environment (wind, noise) is extracted from the microphone's position by relocating the microphone from an external boom to an internal position within the helmet structure, specifically embedded in the cheek pad layer, thereby isolating it from harmful external factors while maintaining communication functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The microphone is nested within the helmet's layered structure (embedded in the cheek pad between the helmet shell and wearer's cheek), with the connection element also nested within slots in the layers, creating a protected internal configuration that maintains reliability while reducing exposure to harmful factors

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If an external microphone with rigid boom is used, then communication structure is established, but the boom vibrates and impacts the helmet frame and wearer's teeth reducing sound quality

Engineering Contradiction:
Improvesound qualityVSAvoidvibration and impact
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The vibration and impact problems are eliminated by extracting the microphone from the external rigid boom structure and relocating it to an internal embedded position within the helmet's cheek pad, where it is isolated from the sources of vibration and impact

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connection element is designed to be flexible rather than rigid, allowing it to absorb vibrations and movements without transmitting them to the microphone or helmet frame, thereby maintaining sound quality while accommodating the dynamic environment

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-affected harmful factors

If a single external microphone is embedded in helmet layers, then communication capability is achieved, but noise isolation is insufficient compared to dual microphones positioned near cheeks

Engineering Contradiction:
Improvenoise isolationVSAvoidmicrophone arrangement
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The single microphone system is segmented into two separate microphones positioned at different locations (both embedded near the cheeks), allowing each microphone to capture audio from slightly different perspectives and enabling noise cancellation through signal processing of multiple sources

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microphone positions are optimized for local quality by embedding both microphones specifically near the wearer's cheeks where they can capture speech while being isolated from external noise, with each microphone positioned to optimize its local acoustic environment

Inventive Principle:
Principle #3Local quality

4Ease of operation

If microphones are embedded within helmet layers with connection elements in slots, then wearing convenience is improved, but the structure becomes more complex

Engineering Contradiction:
Improvewearing convenienceVSAvoidembedded structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The microphone and connection element structures are merged into the helmet's existing layered construction, with the microphone embedded in the cheek pad layer and the connection element routed through slots in the same layers, integrating the communication system into the helmet rather than adding separate external components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2958447B1Helmet with cheek-embedded microphone
Publication Date: 2019.01.16 CARDO SYST LTD
  • EP2958447B1 patent drawingFigure 1
  • EP2958447B1 patent drawingFigure 2
  • EP2958447B1 patent drawingFigure 3A~3B

AI summary

The invention relates to a protective helmet which is provided with communication equipment, the helmet comprises one or more microphones that are embedded next to cheeks of the wearer in one or more layers of material that are located between a helmet shell and said wearer's cheeks, wherein each of said one or more microphones is connected directly or indirectly to said communication equipment by means of a connection element, each of said connection elements being also embedded respectively within slots that are made within one or more of said layers.