Universal Helmet Mounting System with Adjustable Coupling

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Solution Overview

Problem

Current helmet mounting systems are often tailor-made for specific helmets, leading to costly development and manufacturing, and lack stability and power/data interface capabilities, especially for heavy or complex accessories.

Innovation Solution

A universal mounting system featuring adjustable mounting rails and clamping arrangements with electrical connections, utilizing existing helmet hardware for secure and stable attachment, and incorporating adjustable coupling means for various helmet types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tailor-made mounting solutions are designed for specific helmet types, then the mounting stability and reliability are improved, but the device complexity and manufacturing costs increase due to duplication and re-design for each helmet type

Engineering Contradiction:
Improvemounting stabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting system is designed as a universal solution that can be attached to various helmet types through adjustable coupling means. The mounting rails and clamping arrangement can be adapted to different helmet shapes and sizes, eliminating the need for separate tailor-made designs for each helmet type while maintaining mounting reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coupling means incorporates adjustable length capability, allowing the mounting system to dynamically adapt to different helmet geometries. This adjustability enables the same mounting system to maintain stable attachment across multiple helmet types without requiring redesign.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If flexible mounting systems are used for attaching accessories, then the ease of installation is improved, but the mounting stability and load-bearing capacity deteriorate when mounting heavy accessories

Engineering Contradiction:
Improveinstallation easeVSAvoidmounting stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The mounting system is divided into separate components: mounting rails attached to the helmet, adjustable coupling means, and clamping arrangement for the accessory. This segmentation allows each component to be optimized independently - the attachment points provide rigid structural support while the coupling means provides adjustable connectivity, achieving both ease of installation and mounting stability.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If prior art mounting solutions are used, then the ease of manufacture is improved, but the capability to provide power and data interface for accessory devices deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpower and data capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The mounting system merges mechanical attachment functions with electrical connectivity functions into a single integrated solution. The mounting rails and clamping arrangement simultaneously provide both physical support for heavy accessories and electrical pathways for power and data transmission, eliminating the need for separate mounting and wiring systems.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11758962B2Adaptable mounting system for mounting one or more accessory devices to a helmet
Publication Date: 2023.09.19 SAVOX COMM OY AB
  • US11758962B2 patent drawing
  • US11758962B2 patent drawing
  • US11758962B2 patent drawing

AI summary

Disclosed is a mounting system for mounting one or more accessory devices to a helmet. The system including a pair of mounting rails for attachment on respective sides on exterior of the helmet shell; and a clamping arrangement for attachment on exterior of the helmet shell between the pair of mounting rails substantially in the back portion of the helmet shell, wherein the clamping arrangement is coupled to at least one of the mounting rails via a coupling having an adjustable length for enabling attachment to helmet shells having various properties.