Military Helmet Neck Shield Extension with Flexible Straps

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Solution Overview

Problem

Modern military helmets provide inadequate protection for the sides and nape of the neck, limiting head mobility and exposing the wearer to potential injuries from ballistic impacts, as existing extensions either hinder movement or offer insufficient protection.

Innovation Solution

A U-shaped, rigid helmet extension made of Kevlar-based composite material, coupled to the helmet with flexible high-tensile strength straps, allows for free head movement while providing additional ballistic protection by overlapping the helmet rim and extending downwardly to cover the neck, with ridges on the interior surface to dissipate impact energy and prevent inward movement during impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the helmet is extended to provide greater neck protection, then ballistic protection is improved, but head mobility deteriorates

Engineering Contradiction:
Improveballistic protectionVSAvoidhead mobility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The extension is designed to be movable rather than fixed, allowing it to dynamically adjust its position based on head movement. The extension can tilt upward when the head tilts back and retract when the head moves to the side, providing ballistic protection when needed while maintaining mobility when required

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The extension is divided into multiple segments or sections that can move independently relative to each other. This segmentation allows different portions of the extension to respond differently to various head movements, providing both protection and mobility benefits

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the extension is made extremely flexible to allow head movement, then head mobility is improved, but ballistic protection deteriorates

Engineering Contradiction:
Improvehead mobilityVSAvoidballistic protection
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Different portions of the extension have different flexibility characteristics. The upper portion near the helmet body is more rigid to provide ballistic protection, while the lower portion is more flexible to allow head movement. This gradient in rigidity allows the extension to simultaneously provide protection and mobility

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The extension is constructed from composite materials that combine rigid and flexible properties within the same structure. This allows the extension to be rigid enough to deflect ballistic projectiles while remaining flexible enough to move with head movements without causing injury

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If the extension is made rigid to improve ballistic protection, then ballistic protection is improved, but head mobility deteriorates

Engineering Contradiction:
Improveballistic protectionVSAvoidhead mobility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The extension incorporates dynamic elements such as hinges, joints, or flexible connections that allow a rigid structure to move in response to head movements. This enables the rigid extension to provide ballistic protection while still permitting necessary head mobility through controlled movement mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7797764B2Military helmet extension and military helmet including the extension
Publication Date: 2010.09.21 NORRIS RICHARD G
  • US7797764B2 patent drawing
  • US7797764B2 patent drawing
  • US7797764B2 patent drawing

AI summary

In one embodiment of the present invention, a military helmet incorporating a neck shield extension is described. The neck shield extension is coupled to the body of the helmet using a plurality of elongated flexible straps. Accordingly, the neck extension moves upwardly whenever the wearer tilts his/her head back or to the side so that the wearer's head mobility is not hindered. The straps are comprised of a material having both a high tensile strength and tensile modulus that helps firmly hold the extension in place relative to the helmet when the extension is impacted with a ballistic projectile or other shrapnel.