Helmet Padding System with Elastomeric Spacing Pad

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Solution Overview

Problem

Conventional protective headgear fails to adequately cushion high-force impacts experienced in contact sports, leading to negative health effects for participants.

Innovation Solution

A helmet padding system incorporating a rigid shell and a spacing pad with a layer of elastomeric material, designed to absorb and dissipate impact forces, which can be worn under a baseball cap to provide enhanced impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional protective headgear is used, then basic cushioning is provided, but high-force impacts are not adequately reduced

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The protective system is divided into distinct functional segments: a rigid outer shell for structural integrity, a spacing layer for force distribution, and an inner cushioning layer for impact absorption. This segmentation allows each component to specialize in a specific protection mechanism, achieving superior overall impact resistance compared to conventional single-layer headgear.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs a composite structure combining rigid shell material (for strength and rigidity), spacing material (for force distribution), and cushioning material (for energy absorption). This multi-material composite approach creates a system that handles both high-force and low-force impacts effectively, resolving the contradiction between protection strength and structural simplicity.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the rigid shell extends below the baseball cap, then ear and temple protection is improved, but comfort and wearability may be reduced

Engineering Contradiction:
Improveear and temple protectionVSAvoidcomfort and wearability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The side portions of the rigid shell are strategically designed to extend downward only in specific regions (ear and temple areas) where impact protection is most needed, while maintaining a comfortable profile elsewhere. This localized extension provides targeted protection without compromising overall comfort or wearability, allowing users to wear the headgear under baseball caps effectively.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the force of impacts on the user's head, providing improved protection for participants in contact sports and other activities where high-force collisions occur.

Implementation Method 1

The spacing pad includes a layer of elastomeric material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

absorb and dissipate impact forces

Methodology Applied
Scientific EffectEnergy dissipation: Damping

Data Source

PatentUS10993496B2Helmet padding system
Publication Date: 2021.05.04 MATSCITECHNO LICENSING CO
  • US10993496B2 patent drawing
  • US10993496B2 patent drawing
  • US10993496B2 patent drawing

AI summary

Aspects of the present invention are directed to helmet padding systems. One helmet padding system includes a rigid shell and a spacing pad. The rigid shell includes a body portion and a pair of side portions. The body portion is configured to cover a top of a user's head, and is configured to be worn under a baseball cap. The body portion has a lower front edge between the pair of side portions. The pair of side portions extend downward below the lower front edge of the body portion. The spacing pad is positioned within the rigid shell. The spacing pad includes a layer of elastomeric material. The helmet padding system may further include the baseball cap positioned overtop the rigid shell.