Shock-Absorbing Helmet Assembly With Resilient Posts and Ventilation

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Solution Overview

Problem

Existing protective helmets are often heavy and lack adequate shock absorption and ventilation, making them uncomfortable for extended wear.

Innovation Solution

A helmet design incorporating a shock-absorbing core with deformable head contact devices and resilient pads that provide a lightweight, aerated, and shock-absorbing structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a hard and durable outer shell with compressible foam inner layer is used, then head protection capability is improved, but weight increases

Engineering Contradiction:
Improvehead protection capabilityVSAvoidhelmet weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The helmet is divided into distinct functional segments: a hard outer shell for impact deflection, a shock-absorbing core with deformable head contact devices for shock attenuation, and ventilation channels for thermal management. Each segment performs its specific function independently, allowing optimization of each component's weight and performance characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shock-absorbing core incorporates a deformable head contact device with a porous or cellular structure that provides shock absorption through controlled deformation and energy dissipation. This porous structure achieves effective shock protection with reduced material quantity and lower weight compared to solid foam constructions.

Inventive Principle:
Principle #31Porous materials

2Reliability

If more material is used for shock absorption, then protection capability is improved, but weight increases

Engineering Contradiction:
Improveshock absorption capabilityVSAvoidhelmet weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The head contact device is designed to be deformable rather than rigid, allowing it to dynamically respond to impact forces. The device deforms under load to absorb shock energy, then returns to its original shape, providing continuous protection without requiring excessive material mass.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shock-absorbing core utilizes materials or structures with variable density or stiffness parameters, allowing optimized shock absorption performance with minimized material usage. The deformable head contact device changes its mechanical properties during deformation to maximize energy absorption efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a solid structure is used for protection, then shock absorption is improved, but ventilation and comfort deteriorate

Engineering Contradiction:
Improveshock absorptionVSAvoidventilation and comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The helmet structure is segmented to include dedicated ventilation channels that are separate from the shock-absorbing components. This segmentation allows the solid shock-absorbing core to maintain its protective function while ventilation pathways provide airflow for thermal management and wearer comfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deformable head contact device acts as a flexible element between the rigid outer shell and the wearer's head, accommodating movement and providing comfort while maintaining shock absorption. This flexibility allows for better fit and ventilation without compromising protection.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances comfort and protection by offering improved shock absorption and ventilation while maintaining a lightweight construction.

Implementation Method 1

a plurality of deformable head contact devices mounted to the shock-absorbing core

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

shock-absorbing core including an inner surface configured to face at least a section of the human head portion

Methodology Applied
Scientific EffectShock absorption: Damping

Implementation Method 3

a plurality of resilient pads extending from one of the inner surface of the outer shell and the outer surface of the shock-absorbing core

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12593885B2Shock-absorbing assembly and body protection device including same
Publication Date: 2026.04.07 9376 4058 QUEBEC INC
  • US12593885B2 patent drawing
  • US12593885B2 patent drawing
  • US12593885B2 patent drawing

AI summary

There is provided a shock-absorbing assembly engageable with a human body part, such as a human head, to protect same. The shock-absorbing assembly comprises a shock-absorbing core including an inner surface configured to face at least a portion of the human body part; and a body contact seat assembly comprising: a plurality of spaced-apart resilient posts mounted to the shock-absorbing core, each one of the resilient posts having a portion protruding from the inner surface of the shock-absorbing core; and a body contact seat mounted to the shock-absorbing core via the protruding portions of the plurality of resilient posts, so that the body contact seat is in spaced relationship with the inner surface of the shock-absorbing core and at least one of slidable, displaceable, shearable and twistable with respect to the inner surface thereof. There is also provided a helmet including such a shock-absorbing assembly and a shock-absorbing kit.