Helmet Sliding Interface Polyketone Rotational Energy Dissipation

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Solution Overview

Problem

Existing helmets struggle to effectively absorb and dissipate rotational energy from oblique impacts, leading to increased risk of rotational injuries such as concussions and subdural hematomas.

Innovation Solution

A helmet design featuring a sliding interface between two components, where one component is made of polyketone, allowing for tangential movement and effective dissipation of rotational energy upon impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a helmet uses a fixed structure with rigid components, then manufacturing simplicity is maintained, but rotational energy from oblique impacts cannot be effectively dissipated

Engineering Contradiction:
Improverotational energy dissipationVSAvoidhelmet structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by implementing a sliding interface between the outer shell and inner liner that allows relative tangential movement during oblique impacts. This dynamic mechanism enables the helmet to adapt its structure in response to impact forces, facilitating rotational energy dissipation through controlled sliding motion while maintaining a relatively simple overall design.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If a helmet uses a sliding interface between components, then rotational energy dissipation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improverotational energy dissipationVSAvoidsliding interface precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent employs an intermediary approach by introducing a sliding interface mechanism that acts as a mediator between the outer shell and inner liner. This interface includes sliding surfaces with specific geometric features that facilitate controlled relative movement while maintaining manufacturability. The sliding interface serves as an intermediary element that enables rotational energy dissipation without requiring extremely tight tolerances across the entire helmet structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If a helmet uses polyketone material in the sliding interface, then friction is reduced for better energy dissipation, but material selection complexity increases

Engineering Contradiction:
Improvefrictional energy dissipationVSAvoidmaterial selection flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by selecting polyketone as the material for the sliding interface components. This material choice specifically alters the friction parameter of the sliding surface, creating a low-friction interface that enhances rotational energy dissipation. The polyketone material provides optimized tribological properties for the sliding interface while maintaining compatibility with standard manufacturing processes and other helmet materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The helmet significantly reduces rotational acceleration and 1st principal strain, providing enhanced protection against rotational injuries by effectively dissipating rotational energy through the sliding interface.

Implementation Method 1

the sliding interface is provided between respective sliding surfaces of the first and second components, and the first component comprises a polyketone

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12262772B2Helmet
Publication Date: 2025.04.01 MIPS
  • US12262772B2 patent drawing
  • US12262772B2 patent drawing
  • US12262772B2 patent drawing

AI summary

The present invention provides a helmet, comprising first and second components having a sliding interface between them, wherein the sliding interface is provided between respective sliding surfaces of the first and second components, and the first component comprises a polyketone.