Helmet Sliding Interface for Rotational Impact Dissipation

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Solution Overview

Problem

Existing helmets do not adequately address rotational injuries from oblique impacts, such as concussions and subdural hematomas, due to insufficient reduction of rotational energy transmission to the brain.

Innovation Solution

A helmet design featuring a sliding interface between two components, comprising an outer shell and an inner energy-absorbing layer, with a mixture of olefin polymer and lubricant, allowing tangential movement to dissipate rotational energy through sliding motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed-size helmet design is used, then manufacturing simplicity is maintained, but adaptability to different head sizes and shapes is reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to different head sizes
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The helmet is divided into multiple components including an outer shell, energy-absorbing liner, and adjustable attachment device with separate parts. This segmentation allows each component to be manufactured independently with simple processes while enabling assembly configurations that adapt to different head sizes and shapes through the movable parts and adjustable attachment device.

Inventive Principle:
Principle #1Segmentation

2Strength

If a hard outer shell is used, then protection against radial blows is improved, but protection against oblique impacts causing rotational injuries is insufficient

Engineering Contradiction:
Improveprotection against radial blowsVSAvoidrotational energy transmission
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The helmet employs a composite structure combining a hard outer shell made of plastic or composite material with an energy-absorbing liner layer. This composite design allows the outer shell to resist radial blows while the liner and sliding interface between components absorb and dissipate rotational energy from oblique impacts, reducing transmission to the brain.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The helmet incorporates movable parts including a sliding interface between the outer shell and energy-absorbing liner, allowing the components to move relative to each other during impact. This dynamic response enables the helmet to adapt to different impact types, maintaining structural integrity against radial blows while dissipating rotational energy through controlled movement and deformation.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If traditional helmet structures are used, then structural simplicity is maintained, but reduction of rotational energy transmission is insufficient

Engineering Contradiction:
Improvestructural simplicityVSAvoidrotational energy transmission to brain
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The helmet introduces an energy-absorbing liner as an intermediary layer between the outer shell and the wearer's head. This liner, combined with the sliding interface, acts as a mediator that absorbs and dissipates rotational energy from oblique impacts before it reaches the brain, reducing rotational energy transmission while maintaining relatively simple overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significant reduction in rotational acceleration, potentially up to 90%, thereby minimizing the risk of rotational injuries like concussions and subdural hematomas by effectively dissipating rotational energy.

Implementation Method 1

a sliding interface between an outer shell and an inner energy-absorbing layer. The sliding interface may be provided by a mixture of an olefin polymer and a lubricant

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3890541B1helmet
Publication Date: 2025.11.12 MIPS
  • EP3890541B1 patent drawingFigure 1~3C
  • EP3890541B1 patent drawingFigure 4~5
  • EP3890541B1 patent drawingFigure 6~7

AI summary

The present invention provides a helmet, comprising first and second components having a sliding interface between them, wherein the sliding interface is provided between respective sliding surfaces of the first and second components, and the first component comprises (a) a mixture of (i) an olefin polymer, (ii) a lubricant, and optionally one or more further agents; or (b) an ultra high molecular weight (UHMW) polymer having a density of ≤ 960 kg/m3, which UHMW polymer is preferably an olefin polymer.