Equestrian Helmet STAR Rating for Multi-Impact Concussion Risk

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Solution Overview

Problem

Current equestrian helmet evaluation standards fail to account for both linear and angular acceleration during head impacts, are limited in scope, and do not accurately assess a helmet's ability to reduce head injuries, as they are pass/fail and only test at a single energy level, failing to differentiate between helmets.

Innovation Solution

The STAR method evaluates helmet performance by combining impact testing with injury risk functions and exposure data, measuring linear and angular acceleration at multiple locations and energy levels, using a dummy headform and neck configuration, and generating a rating system based on weighted risk values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current equestrian helmet evaluation standards are used, then helmet safety is maintained at basic level, but the ability to differentiate between helmets and accurately assess head injury reduction capability is lost

Engineering Contradiction:
Improvehelmet performance assessment accuracyVSAvoidevaluation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The evaluation system is segmented into multiple independent impact configurations (front, side, rear impacts at different velocities), allowing each component to be tested separately. This segmentation enables precise measurement of helmet performance at different locations and energy levels without requiring a single complex test procedure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from single-energy-level testing to multi-energy-level testing by incorporating impacts at both 5.0 m/s and 6.3 m/s. This adds an energy dimension to the evaluation, enabling accurate differentiation between helmets based on their performance across varying impact conditions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If only linear acceleration is tested, then the evaluation process remains simple, but the ability to assess rotational head acceleration and differentiate helmet performance is compromised

Engineering Contradiction:
Improvebiomechanical performance measurement accuracyVSAvoidimpact testing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The evaluation separates linear and angular acceleration measurements into distinct data streams from the sensor package. Linear acceleration is measured along the impact direction while angular acceleration is measured about the impact point, allowing both to be evaluated independently and then combined for comprehensive helmet performance assessment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A sensor package acts as an intermediary device that simultaneously measures both linear and angular acceleration during impact. This sensor package includes accelerometers and angular rate sensors that capture the complete biomechanical response, enabling accurate differentiation between helmets based on their rotational and translational protection capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If single energy level testing is used, then the testing process remains straightforward, but the comprehensive assessment of helmet performance across various impact conditions is impossible

Engineering Contradiction:
Improvehelmet performance evaluation comprehensivenessVSAvoidimpact configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The impact testing system is designed with multi-functionality by incorporating multiple impact configurations (front, side, rear) at multiple velocity levels (5.0 m/s and 6.3 m/s). This universal testing apparatus can evaluate helmet performance across diverse impact scenarios, making the evaluation comprehensive and adaptable to various equestrian fall conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The evaluation system dynamically adjusts impact parameters including velocity and impact location to simulate different equestrian fall scenarios. By varying these parameters across multiple test configurations, the system comprehensively assesses helmet performance under different energy levels and impact conditions without requiring separate specialized tests for each scenario.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12628897B2Equestrian helmet star system
Publication Date: 2026.05.19 VIRGINIA TECH INTELLECTUAL PROPERTIES INC
  • US12628897B2 patent drawing
  • US12628897B2 patent drawing
  • US12628897B2 patent drawing

AI summary

Various embodiments relating to methods for evaluating injury mitigation performance of helmets that are used for sports (e.g., equestrian sports) are described. In one embodiment, a method for evaluating injury mitigation performance of an equestrian helmet includes applying a first impact configuration to a first and a second helmet of the same model and applying a second impact configuration to a third and a fourth helmet that are both of the same model as the first and the second helmet. The method further includes generating acceleration data based on impacts that occur as part of the first impact configuration and the second impact configuration. The method further includes determining concussion risk values based on the generated acceleration data. The method also includes determining a concussion risk metric based on the concussion risk values and exposure values.