Evaporative Bicycle Helmet Vent Structure for Passive Cooling

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Solution Overview

Problem

Existing bicycle helmets primarily rely on air circulation through ventilation openings for cooling, which is insufficient for enhancing wearing comfort during prolonged use.

Innovation Solution

Integration of an evaporative cooler with a rigid grid structure and evaporation openings in the ventilation openings, utilizing passive cooling through drying and evaporation, enhanced by airflow alignment and optimized fluid film formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If only air circulation through ventilation openings is used for cooling, then the helmet structure remains simple, but the cooling efficacy is insufficient for prolonged use

Engineering Contradiction:
Improvecooling efficacyVSAvoidhelmet structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The evaporative cooler utilizes a porous sponge material that allows water to be absorbed and distributed throughout its structure. The porous structure enables efficient evaporation of water from multiple surfaces, significantly enhancing cooling efficacy while maintaining a relatively simple overall helmet structure.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention exploits the phase transition of water from liquid to vapor through evaporation. By providing a porous sponge structure that facilitates water evaporation, the system converts liquid water into water vapor, absorbing heat in the process and thereby achieving enhanced cooling效果 without complex mechanical systems.

Inventive Principle:
Principle #36Phase transitions

2Temperature

If evaporative cooler is added to ventilation openings, then cooling efficacy is significantly enhanced, but the ventilation opening structure becomes more complex

Engineering Contradiction:
Improvecooling efficacyVSAvoidventilation opening structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The evaporative cooler is designed as a nested structure where the porous sponge element is positioned within the ventilation opening framework. This nesting approach allows the evaporative cooler to be integrated into the existing ventilation opening structure, enhancing cooling functionality while minimizing additional structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The use of porous sponge material provides a high surface area to volume ratio, enabling efficient evaporation within a compact form factor. This allows the evaporative cooler to deliver significant cooling enhancement while occupying minimal space within the ventilation opening, thus limiting structural complexity.

Inventive Principle:
Principle #31Porous materials

3Temperature

If cooling fluid is added to the evaporative cooler, then evaporation and cooling are optimized, but the risk of fluid running into wearer's eyes increases

Engineering Contradiction:
Improvecooling effectVSAvoidfluid running into eyes
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The evaporative cooler is strategically positioned in the rear ventilation opening, away from the front area where the wearer's eyes are located. This localized placement ensures that cooling fluid remains confined to the rear portion of the helmet, optimizing cooling effect in the rear area while eliminating the hazard of fluid running into the wearer's eyes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By positioning the evaporative cooler in the rear ventilation opening, the design converts what could be a harmful situation (fluid running into eyes) into a beneficial arrangement (optimized rear cooling). The rear positioning ensures fluid safety while maintaining or enhancing cooling efficacy in the typically less-cooled rear head region.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves cooling efficacy and wearing comfort by maximizing fluid evaporation and airflow, while maintaining a cost-effective and non-obstructive design.

Implementation Method 1

cooling through drying and evaporation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

operates purely passively according to the principle of cooling through drying and evaporation

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 3

The elongated shape of the evaporation openings promotes the surface tension effect and thus facilitates the formation of a cooling fluid film across the openings

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentEP3485753B1Helmet with evaporative cooler
Publication Date: 2026.03.04 ABUS AUGUST BREMICKER SOEHNE KG
  • EP3485753B1 patent drawingFigure 1

AI summary

The invention relates to a helmet (10), in particular a bicycle helmet, with several ventilation openings (16) and at least one evaporative cooler (18) which is arranged in a ventilation opening (16).