Helmet Warning Light Housing With Flexible Wiring for Visibility

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Solution Overview

Problem

Conventional helmets lack a structure to emit signals with lighting and brightness, limiting their attention drawing capability and accident prevention functionality, thus reducing their practicality.

Innovation Solution

A warning signal device integrated into a helmet with a light-pervious head housing, a soft wiring light source structure, a battery case, and a power switch, allowing for adjustable lighting, color, and flashing time, enhancing visibility and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional helmet with a smooth cap member is used, then the helmet structure is simple and easy to manufacture, but the attention drawing capability is insufficient and accident prevention function is not provided

Engineering Contradiction:
Improvehelmet structure simplicityVSAvoidaccident prevention function
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines the warning signal device with the helmet structure by integrating the light-pervious head housing into the helmet shell and positioning the soft wiring light source structure within the helmet interior. This merging allows the helmet to simultaneously maintain its protective function and gain accident prevention capability through visible light signals.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The helmet is transformed from a single-function protective device to a multi-functional device that combines protection with active warning capability. The light source structure, when activated, enables the helmet to serve both as protective gear and as an attention-drawing warning device, particularly beneficial for workers in low-visibility environments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a light source structure is added to the helmet, then the attention drawing capability is improved, but the device complexity increases

Engineering Contradiction:
Improveattention drawing capabilityVSAvoidhelmet structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a soft wiring light source structure that utilizes flexible printed circuit boards to mount multiple light sources. This flexible substrate allows the light sources to be conformally arranged on the curved interior surface of the helmet, achieving uniform light distribution while maintaining a compact and integrated design that does not significantly increase overall device complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The light-pervious head housing is designed with a curved surface that matches the helmet's geometry, and the soft wiring light source structure is configured to follow this curvature. This curved arrangement ensures uniform light emission across the helmet surface while maintaining aesthetic appearance and structural integration.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the helmet's operating convenience, functionality, attention drawing capability, and safety by providing a visible warning effect through adjustable lighting and color, enhancing traffic safety and usability.

Implementation Method 1

a light source being able to emit a signal having lighting and a certain brightness

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS12193537B2Warning signal device of helmet
Publication Date: 2025.01.14 CHIU JU HUI
  • US12193537B2 patent drawing
  • US12193537B2 patent drawing

AI summary

A warning signal device of a helmet, which includes: a helmet, having a shock absorbing pad disposed an upper portion defined therein; a light-pervious head housing, disposed on a surface of the helmet; a soft wiring light source structure electrically connected to plural light sources and disposed on the shock absorbing pad and corresponding to the light-pervious head housing; a waterproof sleeve disposed at an outer side of the soft wiring light source structure; a cathode dual-connector and an anode dual-connector respectively connected to two ends of the soft wiring light source structure; and a battery case and power switch disposed on the shock absorbing pad and including a battery case and a power switch electrically connected; the battery case and power switch is disposed with a selecting switch allowing a lighting, a light color, a lighting and flashing time of the light source to be selected.