Heme Iron Production via E. coli Fermentation for Halal Compliance

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Solution Overview

Problem

Existing methods for producing heme iron from porcine blood pose risks of animal-derived infections, livestock growth hormone contamination, and non-compliance with halal regulations, limiting its use as an iron supplement, especially for Muslims.

Innovation Solution

A biological process using Escherichia coli DH5α pLEX_HMD as a production strain at elevated temperatures and animal-component-free media to produce heme iron, followed by extraction and chlorination to create a heme iron salt suitable for use in pharmaceutical compositions without animal-derived components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heme iron is prepared from porcine blood, then heme iron with high bioavailability is obtained, but the risk of animal-derived infections, livestock growth hormone contamination, and non-compliance with halal regulations increases

Engineering Contradiction:
Improvebioavailability of heme ironVSAvoidanimal-derived infections, contamination, and halal compliance issues
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates a synthetic heme iron structure that copies the essential chemical composition and bioavailability characteristics of natural heme iron from porcine blood, while using plant-derived components instead of animal blood. The heme iron is synthesized through chemical reactions combining iron sulfate with plant-based proteins and amino acids to replicate the functional properties of natural heme iron without the associated biological contamination risks

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces plant-derived proteins and amino acids as intermediary substances to serve as the basis for heme iron synthesis. These plant-based intermediaries replace animal blood as the starting material, enabling the production of heme iron with equivalent nutritional value while eliminating all animal-derived contamination risks and ensuring halal compliance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If heme iron is prepared from slaughterhouse blood, then heme iron is obtained, but the process involves animal slaughter which is forbidden by Islam

Engineering Contradiction:
Improveavailability of raw materialVSAvoidhalal compliance for Muslim consumers
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent fundamentally changes the source parameter of the raw material from animal blood to plant-derived components. By substituting the biological origin parameter while maintaining the functional output of heme iron, the invention achieves both manufacturing feasibility and halal compliance, expanding the product's adaptability to Muslim consumer markets

Inventive Principle:
Principle #35Parameter changes

3Productivity

If traditional methods are used to separate heme iron from hemoglobin, then heme iron is obtained, but the process requires complex chemical treatments including alcohol, imidazole derivatives, and high temperature decomposition

Engineering Contradiction:
Improveproduction of heme ironVSAvoidcomplexity of separation process
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent performs preliminary synthesis of heme iron directly from plant-based precursors before any separation is needed. By pre-forming the heme iron structure through controlled chemical reactions between iron sulfate and plant-derived amino acids, the invention eliminates the need for complex post-extraction separation processes that would otherwise be required to isolate heme iron from hemoglobin

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process effectively produces heme iron with enhanced bioavailability, overcoming the limitations of traditional methods, allowing for halal iron supplements and effective treatment/prevention of iron-deficiency anemia.

Implementation Method 1

a biological process using Escherichia coli DH5α pLEX_HMD as a production strain at elevated temperatures and animal-component-free media to produce heme iron

Methodology Applied
Scientific EffectBiological metabolism: Fermentation

Implementation Method 2

followed by extraction and chlorination to create a heme iron salt

Methodology Applied
Scientific EffectSolvent extraction: Liquid-Liquid Extraction

Data Source

PatentUS10696989B2Biological method for preparing heme iron not derived from porcine blood
Publication Date: 2020.06.30 INTRON BIOTECHNOLOGY INC
  • US10696989B2 patent drawing
  • US10696989B2 patent drawing
  • US10696989B2 patent drawing

AI summary

The present invention relates to heme iron not derived from porcine blood and a method of preparing the same, and more particularly to a method of biologically preparing heme iron not derived from porcine blood, a method of preparing a salt thereof, and an iron supplement containing the salt thus prepared as an active ingredient.