Hemispheroid Mechanical Tips for Shear Stress Testing

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Solution Overview

Problem

Current methods for simulating in vivo shear stress in drug discovery and biological testing are inadequate, as they fail to accurately replicate the physiological conditions necessary for cell behavior and compound efficacy testing, particularly in the context of atherosclerosis research.

Innovation Solution

A system comprising mechanical tips with hemispheroid heads and motors that apply a predetermined shear stress pattern to cells in an array of wells, mimicking in vivo conditions, ensuring consistent and controlled shear force across the cell culture, using a pinpoint standoff or collar to maintain distance and precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods are used to simulate shear stress, then the testing can be performed, but the physiological conditions are not accurately replicated

Engineering Contradiction:
Improveaccuracy of physiological condition replicationVSAvoidtesting throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system divides the testing process into multiple independent wells (e.g., 96-well plate configuration), with each well containing cells exposed to specific shear stress conditions. This segmentation enables parallel testing of multiple compounds and conditions simultaneously, maintaining high physiological accuracy while achieving high throughput through parallelization of experimental units

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanical tips are designed to rotate at controlled speeds to generate dynamic shear stress patterns that mimic physiological flow conditions. The rotation creates time-varying shear stress that replicates in vivo hemodynamic conditions, improving the reliability of physiological condition replication while maintaining efficient testing protocols

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If mechanical tips with hemispheroid heads are used to apply shear stress, then consistent shear force can be applied, but the device complexity increases

Engineering Contradiction:
Improveconsistency of shear force applicationVSAvoidmechanical tip structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The mechanical tips feature hemispheroid heads with specifically engineered curved surfaces that rotate to generate shear stress. The hemispheroid geometry (with radius ratios between 0.5:1 and 2:1) creates consistent flow patterns and shear stress distribution across the well bottom, ensuring manufacturing precision and repeatability. The curved surface design simplifies the generation of uniform rotational flow compared to alternative geometries

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The system controls shear stress consistency by precisely managing rotational speed parameters of the mechanical tips. By maintaining rotation speeds within specific ranges (e.g., 100-1000 RPM), the system achieves consistent shear force application across all wells. The pinpoint standoff height (e.g., 10-100 micrometers) is also controlled as a critical parameter to ensure uniform gap between the hemispheroid head and well bottom, maintaining manufacturing precision

Inventive Principle:
Principle #35Parameter changes

3Reliability

If high rotational speed is used to generate shear stress, then physiological conditions are better mimicked, but energy consumption increases

Engineering Contradiction:
Improvephysiological condition mimicryVSAvoidmotor energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies shear stress at rotational speeds that partially replicate physiological conditions rather than attempting to fully match in vivo flow rates. Rotation speeds are optimized to generate sufficient shear stress to elicit cellular responses (e.g., 100-1000 RPM) without exceeding energy-efficient thresholds. This partial action approach maintains physiological relevance while controlling energy consumption in high-throughput formats

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The mechanical tips rotate continuously at controlled speeds to generate periodic shear stress patterns that mimic pulsatile blood flow conditions. The periodic rotation creates cyclic shear stress that better replicates physiological hemodynamics than static or linearly increasing stress patterns, achieving improved physiological mimicry at moderate energy consumption through efficient cyclic motion

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for high-throughput biological screening by replicating physiological shear stress patterns, enabling effective investigation of cell behavior and compound efficacy, as demonstrated by increased KLF2 mRNA gene expression in endothelial cells under atheroprotective conditions.

Implementation Method 1

rotating the head of each of the plurality of mechanical tips with the at least one motor to generate a shear force within the each well of the array of wells

Methodology Applied
Scientific EffectShear stress: Shear Stress

Data Source

PatentUS10232336B2Systems and method for high-throughput testing
Publication Date: 2019.03.19 THE CHARLES STARK DRAPER LABORATORY INC
  • US10232336B2 patent drawing
  • US10232336B2 patent drawing
  • US10232336B2 patent drawing

AI summary

The systems and methods described herein relate to a high-throughput flow apparatus. The apparatus is used with an array of wells, and is configured to impart a predetermined shear stress on cells cultured within each of the wells of the array of wells. The apparatus includes a plurality of mechanical tips. The plurality of mechanical tips each includes a head with a hemispheroid shape. The apparatus also includes a motor associated with at least one of plurality of mechanical tips. The motor is configured to drive the plurality of mechanical tips to impart the shear stress pattern in each of the wells.