III-V HEMT with Oxygen-Embedded Gate Region

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Solution Overview

Problem

Developing high electron mobility transistors (HEMTs) based on III-V semiconductor compounds faces challenges in enhancing device performance, particularly in achieving high electron mobility and reducing circuit complexity, especially for enhancement-mode HEMTs which require a heterojunction structure with a thin, undoped channel layer and an intentionally doped donor-supply layer.

Innovation Solution

A method of forming a HEMT involving the epitaxial growth of a first undoped III-V compound layer on a substrate with a buffer layer, followed by a second intentionally doped III-V compound layer, creating a two-dimensional electron gas (2-DEG) at their interface. This includes depositing a dielectric passivation layer, etching through-holes, oxidizing the exposed donor-supply layer to form an oxygen-containing region, and forming a gate dielectric layer and gate electrode to achieve a normally-off operation with enhanced mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heterojunction structure with undoped channel layer and doped donor-supply layer is used to achieve high electron mobility, then carrier channel mobility is improved, but device complexity increases due to multiple material layers and doping requirements

Engineering Contradiction:
Improvecarrier channel mobilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The semiconductor structure is divided into distinct functional layers: an undoped channel layer for high-mobility carrier transport and a separately doped donor-supply layer for electron supply. This segmentation allows each layer to be optimized independently, with the channel layer maintaining high purity for mobility while the donor layer provides controlled doping for carrier supply.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the semiconductor structure have different doping characteristics: the channel layer is intentionally kept undoped or lightly doped to maximize electron mobility, while the donor-supply layer is intentionally doped to provide electrons. This local differentiation of material properties enables simultaneous optimization of both mobility and carrier supply.

Inventive Principle:
Principle #3Local quality

2Device complexity

If enhancement-mode HEMT structure is implemented to eliminate negative-polarity voltage supply, then circuit complexity is reduced, but achieving normally-off operation requires precise control of heterojunction properties

Engineering Contradiction:
Improvecircuit complexityVSAvoidmanufacturing precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The heterojunction is designed with predetermined properties during fabrication, including specific layer thicknesses, composition gradients, and doping profiles that are established in advance. The donor-supply layer is pre-doped with controlled concentration and depth, and the channel layer is pre-configured with its undoped or lightly-doped state, ensuring the device achieves normally-off operation without requiring post-fabrication adjustments.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple epitaxial layers with different compositions are grown to form the heterojunction, then electron mobility is enhanced, but manufacturing process complexity increases

Engineering Contradiction:
Improveelectron mobilityVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The heterostructure is formed through continuous epitaxial growth processes where layers are deposited sequentially in a single fabrication run. The transition from the donor-supply layer to the channel layer is achieved through continuous compositional modulation during growth, maintaining process continuity and avoiding discrete, complex assembly steps.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The invention employs composite semiconductor structures combining different III-V compound materials (such as GaN, AlGaN, InGaN) with varying band gaps and material properties. These composite layers are grown epitaxially with controlled composition gradients, creating a heterojunction that leverages the advantageous properties of each material for high electron mobility while maintaining manufacturability through established epitaxial techniques.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a high electron mobility transistor with improved carrier channel mobility and reduced circuit complexity, enabling efficient signal transmission at high frequencies and higher operation voltages while eliminating the need for a negative-polarity voltage supply.

Implementation Method 1

epitaxially growing a first III-V compound layer having a first composition on a substrate and epitaxially growing a second III-V compound layer having a second composition different from the first composition on the first III-V compound layer

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 2

The exposed portion of the second III-V compound layer is oxidized through the through-hole to form an oxygen containing region

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10157994B2High electron mobility transistor and method of forming the same
Publication Date: 2018.12.18 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10157994B2 patent drawing
  • US10157994B2 patent drawing
  • US10157994B2 patent drawing

AI summary

A semiconductor structure includes a first III-V compound layer. A second III-V compound layer is disposed on the first III-V compound layer and is different from the first III-V compound layer in composition. A dielectric passivation layer is disposed on the second III-V compound layer. A source feature and a drain feature are disposed on the second III-V compound layer, and extend through the dielectric passivation layer. A gate electrode is disposed over the second III-V compound layer between the source feature and the drain feature. The gate electrode has an exterior surface. An oxygen containing region is embedded at least in the second III-V compound layer under the gate electrode. A gate dielectric layer has a first portion and a second portion. The first portion is under the gate electrode and on the oxygen containing region. The second portion is on a portion of the exterior surface of the gate electrode.