HEMT Source Field Plate Recess Electric Field Shielding

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Solution Overview

Problem

High electron mobility transistors (HEMTs) face challenges in performance and reliability due to issues with charge trapping and electric field shielding, which affect their operational efficiency and reliability.

Innovation Solution

The implementation of a high electron mobility transistor device design that includes dielectric layers of varying thicknesses and a source field plate configuration, where the source field plate extends into recesses and dielectric layers are strategically patterned to shield electric fields and reduce charge trapping, improving the device's performance and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional HEMT structure is used, then the device can be manufactured with standard processes, but charge trapping occurs and electric field shielding is insufficient, reducing reliability

Engineering Contradiction:
Improvedevice reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device structure is segmented into multiple functional regions: a first dielectric layer with a first recess for electric field shielding, and a second dielectric layer with a second recess for charge trapping mitigation. This segmentation allows each layer to address specific reliability issues independently, improving overall device reliability without requiring complete structural redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dielectric layers are introduced as intermediary structures between the gate electrode and the semiconductor channel. These intermediary dielectric layers with recesses act as mediators that shield electric fields and prevent charge trapping, thereby improving reliability without directly modifying the active semiconductor regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dielectric layers with recesses are added to shield electric fields and reduce charge trapping, then reliability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The dielectric layers with recesses are formed preliminary to the gate electrode deposition. By pre-forming the recess structures in the dielectric layers before adding subsequent layers, the patent simplifies the overall manufacturing process compared to forming recesses after complete device assembly, as the recesses can be created using standard photolithography and etching processes on planar surfaces.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dielectric layers are configured with local variations in thickness through the recess structures. The first dielectric layer has a first recess and the second dielectric layer has a second recess, creating localized regions with different electrical properties. This local quality approach allows targeted electric field shielding and charge trapping prevention only where needed, rather than requiring uniform thick dielectric layers throughout the entire device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively shields electric fields and reduces charge trapping, enhancing the performance and reliability of HEMT devices by optimizing the dielectric layer structure and source field plate placement, thereby improving the device's operational efficiency.

Implementation Method 1

a source field plate disposed on the first dielectric layer and extending from the second side of the gate electrode into the first recess

Methodology Applied
Scientific EffectElectric field shielding: Faraday Cage

Data Source

PatentUS11127846B2High electron mobility transistor devices and methods for forming the same
Publication Date: 2021.09.21 VANGUARD INTERNATIONAL SEMICONDUCTOR CORPORATION
  • US11127846B2 patent drawing
  • US11127846B2 patent drawing
  • US11127846B2 patent drawing

AI summary

A HEMT device includes a gate electrode disposed on a semiconductor layer; a first dielectric layer disposed on the gate electrode and having a first recess on a first side of the gate electrode, wherein a bottom surface of the first recess is lower than a top surface of the gate electrode; a source field plate disposed on the first dielectric layer and extending from a second side of the gate electrode into the first recess; a second dielectric layer disposed on the source field plate; a source electrode disposed on the second dielectric layer and electrically connected to the source field plate; a third dielectric layer disposed on the source electrode; and a drain structure disposed on the first side of the gate electrode and passing through the third dielectric layer, wherein the first recess is located between the drain structure and the gate structure.