HEMT Device with Tapered AlGaN Layer for Uniform Electric Field

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Solution Overview

Problem

Existing III-Nitride HEMT devices with uniform 2DEG profiles suffer from reduced breakdown voltage and increased on-state resistance due to triangular electric field distribution, leading to suboptimal figure of merit and increased device complexity and cost with multi-step field plates.

Innovation Solution

Implementing a non-uniform two-dimensional electron gas profile by tapering the AlGaN charge supplying layer from the gate to the drain, resulting in a monotonically increasing 2DEG profile that achieves a uniform electric field distribution and maximizes the device's figure of merit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a uniform 2DEG profile is used in the drift region, then the device structure is simple, but the electric field distribution becomes triangular resulting in reduced breakdown voltage and increased on-state resistance

Engineering Contradiction:
Improvedevice structure complexityVSAvoidbreakdown voltage
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-uniform 2DEG profile through selective removal of AlGaN material in the drift region. The AlGaN layer thickness is varied laterally, being thicker near the gate and thinner toward the drain, which creates localized differences in charge density. This results in a trapezoidal electric field distribution that maintains high breakdown voltage while keeping the device structure relatively simple.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical parameter of AlGaN layer thickness in the drift region to control the 2DEG profile. By adjusting the thickness parameter of the AlGaN layer (from thicker near gate to thinner near drain), the charge density and electric field distribution are modified. This parameter change transforms the electric field shape from triangular to trapezoidal, improving breakdown voltage without adding complex multi-step field plate structures.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multi-step field plates are used to improve electric field distribution, then breakdown voltage improves, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvebreakdown voltageVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of adding multi-step field plates that increase device complexity, the patent changes the parameter of AlGaN layer thickness in the drift region. This single-structure approach with varied thickness creates the desired trapezoidal electric field distribution, achieving high breakdown voltage without the complexity of multiple field plate steps.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the field shaping function from separate field plate structures and integrates it into the AlGaN layer itself. By removing AlGaN material selectively in the drift region, the charge supplying layer itself becomes the field-shaping element, eliminating the need for additional field plate structures and reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the AlGaN layer thickness is increased monotonically from gate to drain, then a uniform electric field distribution is achieved maximizing figure of merit, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefigure of meritVSAvoidAlGaN layer thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent implements a monotonic change in AlGaN layer thickness from gate to drain, creating a controlled gradient in charge density. This parameter change achieves uniform electric field distribution and maximizes figure of merit. The manufacturing precision is managed by using standard semiconductor fabrication techniques to control the thickness profile.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances breakdown voltage per unit length and improves immunity to dynamic on-state resistance degradation, while reducing device complexity and cost by eliminating the need for multiple field plates.

Implementation Method 1

HEMTs utilize two semiconductor materials with different band-gaps, forming an electron potential well at a heterointerface between the two semiconductor materials, which materials might be, for example, AlGaN and GaN

Methodology Applied
Scientific EffectBand gap difference:

Implementation Method 2

The potential well confines electrons and defines a two-dimensional electron gas (2DEG) conduction channel

Methodology Applied
Scientific EffectElectron confinement: Potential Well

Implementation Method 3

By implementing a non-uniform two-dimensional electron gas profile between the gate and drain electrodes... one can obtain a monotonically increasing 2DEG profile that results in a uniform electric field distribution

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Data Source

PatentEP2852980B1HEMT device and method of manufacturing the same
Publication Date: 2021.04.07 HRL LAB
  • EP2852980B1 patent drawingFigure 1a~1c
  • EP2852980B1 patent drawingFigure 2
  • EP2852980B1 patent drawingFigure 3~4

AI summary

A HEMT device has a substrate; a buffer layer disposed above the substrate; a carrier supplying layer disposed above the buffer layer; a gate element penetrating the carrier supplying layer; and a drain element disposed on the carrier supplying layer. The carrier supplying layer has a non-uniform thickness between the gate element and the drain element, the carrier supplying layer having a relatively greater thickness adjacent the drain element and a relatively thinner thickness adjacent the gate element. A non-uniform two-dimensional electron gas conduction channel is formed in the carrier supplying layer, the two-dimensional electron gas conduction channel having a non-uniform profile between the gate and drain elements.