Hepalatide Formulation Using Phosphate Buffer and Mannitol

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Solution Overview

Problem

Hepalatide, a polypeptide drug derived from the HBV large surface protein, poses challenges in formulation due to its hydrophobic nature, making it difficult to create a water-soluble form, which is essential for effective drug delivery, as it is hardly soluble in water but readily soluble in organic solvents, and existing formulations struggle with stability and re-dissolution post-lyophilization.

Innovation Solution

A drug formulation comprising Hepalatide in a phosphate buffer salt with an osmotic regulator and/or excipient, specifically using a combination of mannitol and NaCl, which improves solubility and stability, allowing for a concentration range of 0.1 mg/ml to 8.0 mg/ml to ensure clarity and effectiveness in injection form.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Hepalatide is formulated in water, then solubility is improved, but stability deteriorates due to hydrophobic nature

Engineering Contradiction:
ImprovesolubilityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces buffer salts (phosphate or carbonate) as intermediary substances that mediate between the hydrophobic Hepalatide and water. These buffer salts create a stable aqueous environment that accommodates the hydrophobic polypeptide, resolving the contradiction between water solubility and stability. The buffer system acts as a bridge, allowing Hepalatide to maintain both solubility and stability in the formulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If concentration is increased to improve efficacy, then effectiveness is improved, but solubility deteriorates

Engineering Contradiction:
ImproveeffectivenessVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent employs parameter changes by systematically optimizing the concentration ranges of multiple formulation components: Hepalatide (0.1-50 mg/ml), buffer salts (0.001M-0.5M), osmotic regulators (0-500 mM), and excipients (0-20%). By adjusting these parameters within specific ranges, the formulation achieves both high effectiveness through increased Hepalatide concentration and maintained solubility through coordinated optimization of other components.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If lyophilization is performed to improve storage stability, then storage stability is improved, but re-dissolution capability deteriorates

Engineering Contradiction:
Improvestorage stabilityVSAvoidre-dissolution capability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies preliminary action by incorporating excipients (mannitol, dextran, sorbitol, lactose, or polyethylene glycol) into the formulation before lyophilization. These excipients are pre-added to protect the Hepalatide structure and maintain its ability to re-dissolve after lyophilization. The excipients act as stabilizers that preserve re-dissolution capability during the lyophilization process, preventing the deterioration that would otherwise occur.

Inventive Principle:
Principle #10Preliminary action

4Stability of the object's composition

If buffer salt concentration is increased to improve stability, then stability is improved, but osmotic pressure increases causing discomfort

Engineering Contradiction:
ImprovestabilityVSAvoidosmotic pressure
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent merges multiple functions into a single buffer salt system that simultaneously provides stability and osmotic pressure control. By selecting phosphate or carbonate buffer salts and optimizing their concentration (0.001M-0.5M), the formulation achieves both stability and acceptable osmotic pressure in one component system, rather than treating these as separate issues requiring separate additives.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation achieves improved solubility, stability, and re-dissolution properties, enabling effective HBV infection blocking and meeting clinical use requirements, with the Hepalatide concentration range ensuring clarity and efficacy in the final product.

Implementation Method 1

A drug formulation comprising Hepalatide in a phosphate buffer salt with an osmotic regulator and/or excipient

Methodology Applied
Scientific EffectBuffer salt effect:

Implementation Method 2

specifically using a combination of mannitol and NaCl, which improves solubility and stability

Methodology Applied
Scientific EffectOsmotic pressure: Osmotic Pressure

Implementation Method 3

a lyophilized drug formulation prepared from the above drug formulation or sterile drug formulation via lyopilization

Methodology Applied
Scientific EffectLyophilization: Freeze Drying

Data Source

PatentUS10603352B2Formulations of hepalatide
Publication Date: 2020.03.31 SHANGHAI HEP PHARMA
  • US10603352B2 patent drawing
  • US10603352B2 patent drawing
  • US10603352B2 patent drawing

AI summary

The present disclosure provides a drug formulation for hepalatide, comprising hepalatide and a buffer salt, and containing or not containing an osmotic regulator and/or an excipient.