Heteroatom-Enriched Metal Halide Cathodes for Faster Battery Kinetics

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Solution Overview

Problem

Lithium-ion batteries face limitations due to slow charging/discharging rates and high costs of cathode materials, restricting their application in various demand-driven markets.

Innovation Solution

The development of rechargeable metal halide batteries with electronegative heteroatom-enriched conductive additives in the metal halide cathode, specifically nitrogen-doped or oxygen-enriched carbon, to enhance metal halide utilization and specific capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If lithium-ion batteries use conventional cathode materials (NMC, NCA, LCO, LFP), then the battery structure is stable and manufacturable, but the charging/discharging rates are slow and the cost is high

Engineering Contradiction:
Improvecharging/discharging rateVSAvoidcathode material stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the cathode material by introducing electronegative heteroatoms (N, O, F, Cl) into the carbon conductive additive. This modification alters the electronic structure and conductivity of the cathode, enabling faster charging/discharging rates while maintaining structural stability through the controlled incorporation of these heteroatoms at specific concentrations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cathode material by combining metal halide with electronegative heteroatom-enriched carbon conductive additive. This composite structure leverages the high conductivity and stability of the heteroatom-modified carbon while incorporating the high-capacity metal halide, achieving both fast kinetics and structural reliability.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium-ion batteries use conventional cathode materials, then the manufacturing process is established and cost-effective, but the specific capacity and energy density are limited

Engineering Contradiction:
Improvespecific capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent modifies the cathode composition by incorporating electronegative heteroatoms into the carbon matrix, which enhances the specific capacity through improved electronic conductivity and metal halide utilization. The manufacturing process remains relatively simple as it involves standard cathode fabrication techniques with modified material composition rather than complex process changes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses carbon-based conductive additives with heteroatom enrichment, which are relatively inexpensive materials compared to conventional lithium-ion cathode materials like NMC or NCA. This approach achieves high specific capacity without relying on expensive precious metals or complex cathode structures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Quantity of substance

If conventional carbon conductive additive is used in metal halide cathode, then the battery is easier to manufacture, but the metal halide utilization is only 70-80% and specific capacity is limited

Engineering Contradiction:
Improvemetal halide utilizationVSAvoidcathode composition complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the chemical composition of the conductive additive by enriching carbon with electronegative heteroatoms (N, O, F, Cl). This compositional modification increases metal halide utilization from 70-80% to over 90% by improving electronic conductivity and interfacial electron transfer, while the cathode structure remains fundamentally similar to conventional designs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent enhances the local properties of the carbon conductive additive by introducing heteroatoms at specific sites within the carbon matrix. This localized modification improves electron transfer at the carbon-metal halide interface without requiring complete restructuring of the entire cathode, thus achieving high utilization with minimal complexity increase.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved specific capacity and energy density, with metal halide batteries utilizing 20-30% more metal halide, achieving energy densities over 1000 Wh/L and maintaining capacity above 100 mAh/g for over 50 cycles, surpassing unmodified carbon batteries.

Implementation Method 1

an electrically conductive material that includes an electronegative heteroatom-enriched carbon

Methodology Applied
Scientific EffectElectronegative heteroatom enrichment:

Implementation Method 2

nitrogen-doped carbon

Methodology Applied
Scientific EffectNitrogen doping: Dopants

Implementation Method 3

oxygen-enriched carbon

Methodology Applied
Scientific EffectOxygen enrichment:

Implementation Method 4

batteries that run via conversion reaction of active electrode/electrolyte materials

Methodology Applied
Scientific EffectConversion reaction:

Implementation Method 5

an electrolyte comprising at least one ion-conducting salt and at least one solvent

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11824199B2Metal halide cathode with enriched conductive additive
Publication Date: 2023.11.21 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11824199B2 patent drawing
  • US11824199B2 patent drawing
  • US11824199B2 patent drawing

AI summary

A rechargeable metal halide battery shows increased metal halide utilization with the introduction of electronegative heteroatom-enriched conductive additives into a metal halide cathode incorporated into an electrically conductive material. The electronegative heteroatom-enriched conductive additives include nitrogen-doped carbon, such as nitrogen-doped single layer graphene, and oxygen-enriched carbon, such as acid-treated carbon black. The modified batteries utilize 20-30% more metal halide than unmodified batteries resulting in enhanced specific capacity and energy density.