Heterocyclic OLED Emitters for Broad Spectrum and Fabrication

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Solution Overview

Problem

Existing red emitters for OLEDs are often polycyclic, making them complex and difficult to fabricate, while current solutions lack efficient emitters that can produce a broad spectrum of light from light blue to deep red.

Innovation Solution

Development of novel 5-membered heterocycles with two heteroatoms as emitters, which are simpler in structure and can be used in OLEDs, allowing for easier sublimation and improved fabrication processes, featuring a first ligand LA of Formula I that can emit light across a broad spectrum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If polycyclic structures are used for red emitters, then emission coverage is improved, but molecular complexity increases

Engineering Contradiction:
Improveemission spectrum coverageVSAvoidmolecular structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the complex polycyclic red emitter into separate functional components: a simple five-membered heterocyclic core ( providing red emission) combined with separate ligand systems (LA, LB, LC) that can be independently optimized. This segmentation allows each component to contribute specific properties without requiring complex fused ring structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates composite emitters by combining the five-membered heterocyclic core with various ligand systems (LA, LB, LC) and metal centers. This composite approach enables the system to achieve broad spectrum coverage through the combination of components rather than relying on complex single-molecule structures.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If polycyclic structures are used for red emitters, then emission coverage is improved, but fabrication difficulty increases

Engineering Contradiction:
Improveemission spectrum coverageVSAvoidfabrication ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By segmenting the emitter into a simple heterocyclic core and separate ligands, the patent enables independent synthesis and purification of each component, simplifying the overall fabrication process compared to synthesizing complex polycyclic structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent modifies molecular weight and structural parameters by using five-membered heterocycles instead of larger polycyclic systems, which directly improves sublimation properties and vacuum deposition efficiency for OLED fabrication.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If five-membered heterocycles are used, then sublimation ease is improved, but emission spectrum breadth may be limited

Engineering Contradiction:
Improvesublimation easeVSAvoidemission spectrum coverage
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent compensates for the limited intrinsic emission range of five-membered heterocycles by creating composite systems with multiple ligand types (LA, LB, LC) and different metal centers, achieving broad spectrum coverage through component combination rather than molecular size.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The five-membered heterocyclic core serves as a universal platform that can be combined with various ligand systems to achieve different emission colors, making it a multi-functional building block for full-color OLED displays.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel heterocycles provide efficient red emitters with a broad spectrum, simplifying the fabrication process and enhancing the performance of OLEDs by offering a low molecular weight and easy sublimation, thereby improving the manufacturing efficiency and performance of OLEDs.

Implementation Method 1

OLEDs make use of thin organic films that emit light when voltage is applied across the device

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

these heterocycles can provide red emitters with small number of rings and therefore have low molecular weight, which can make sublimation easier

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS20230284516A1Organic electroluminescent materials and devices
Publication Date: 2023.09.07 UNIVERSAL DISPLAY CORP
  • US20230284516A1 patent drawing
  • US20230284516A1 patent drawing
  • US20230284516A1 patent drawing

AI summary

A compound comprising a first ligand LA of Formula I,is provided. In addition, C1 and C2 are joined to a structure of Formula II,In the first ligand, C1 and C2 are carbon atoms; K is selected from the group consisting of a direct bond, O, S, N(Rα), P(Rα), B(Rα), C(Rα)(Rβ), and Si(Rα)(Rβ); each of Y1 and Y2 is O, S, Se, NR, CR′R″, SiR′R″, GeR′R″, BR′, BR′R″, or PR′; Z is selected from the group consisting of N, CR′, SiR′, and GeR′; moiety B is a monocyclic ring or a fused polycyclic ring structure; each Rα, Rβ, RA, RB, R, R′, and R″ is hydrogen or a General Substituent; the first ligand is coordinated to a metal M; and any two of RA, RB, R, R′ and R″ can be joined or fused to form a ring. Formulations, OLEDs, and consumer products containing the compound are also provided.